Henan Excellent Machinery Co., Ltd
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Apron Weigh Feeder

Our apron weigh feeder is widely used in industries such as building materials, metallurgy, power, coal, chemical engineering, and foundry. This equipment is mainly installed below the material silos and funnels with certain pressure. It can transport various large-density materials over a short distance, uniformly and continuously, and precisely supply the lower-level crushing, screening, and transportation equipment. It performs particularly well in the initial crushing stage.

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  • Description
    Our apron weigh feeder is widely used in industries such as building materials, metallurgy, power, coal, chemical engineering, and foundry. This equipment is mainly installed below the material silos and funnels with certain pressure. It can transport various large-density materials over a short distance, uniformly and continuously, and precisely supply the lower-level crushing, screening, and transportation equipment. It performs particularly well in the initial crushing stage. We have specially optimized the design for solid materials with high temperature, large size, sharp edges, and strong abrasiveness, ensuring that the equipment can still operate stably and reliably under harsh conditions.
     
     

    How Apron Weigh Feeder Work?

     

    Apron weigh feeder consists of drive wheel device, tail wheel tension device,pan- chain device and transmission device.

     

    After the head sprocket is driven, the traction chain in the pan- chain device meshes with the sprocket to drive the entire pans to move along the longitudinal center-line and the roller travels along the track fixed on the frame, thereby completing work.

     

    During the operation of Apron Feeder, the high-strength bulldozer die-forged chain is used as the traction part. On each link of the two rows of chains, the overlapping grooves of the heavy structure are assembled to form a continuous conveying line capable of carrying materials. The material discharged from the tail hopper is transported along the conveying line to the front of the body for continuous and uniform feeding.

     

     

     

    Apron Weigh Feeder Details

     
    Apron Weigh Feeder Drive Device

    Drive Device

    Drive device utilizes an AC variable frequency drive system that integrates software with electronic and mechanical systems to provide precise conveyor speed control and overload protection.
    The main components of the drive device can choose Siemens, ABB, Sew, Flender and other well-known domestic and foreign brands of motor and gearbox, to provide stable and continuous kinetic energy output, with high efficiency, low noise, low vibration and other characteristics.

    Apron Weigh Feeder Sprocket

    Sprocket

    Cast manganese segmental sprockets bolted to heavy steel hubs keyed to oversized front drive shaft.
    The segmental sprockets can be replaced in a very short time without needing to dismantle or remove other parts of the feeder.

    Apron Weigh Feeder Pans

    Pans

    The pans bolted to the chain with high strength bolts and nuts, which can be replaced individually in situ without disturbing the rest of the apron feeder.
    According to different working conditions, apron weigh feeder can choose heavy duty cast manganese steel or welded construction with ribbed reinforcements, which is suited for materials with high load and high impact conditions.

    Apron Weigh Feeder Rollers

    Rollers

    The rollers are designed as a standard tractor rollers with sealed and lifetime lubricated bearings, mounted on the main feeder frame. The rollers has suitably spaced to provide adequate support for the chain assembly.
    The rollers can use world famous brands according to customer needs, such as Caterpillar, Komatsu, and Shantui.

    Apron Weigh Feeder Chains

    Chains

    The chain uses an off the shelf dozers chain (Track chain), which is characterized by small pitch error, smooth movement, high strength, large pulling force, and the chain has a self-lubricating device and a sealing device. The shaft is made of hardened steel, which improves the toughness and impact resistance of the traction chain, has good wear resistance and has a long service life.

    Apron Weigh Feeder Tail Tension Device

    Tail Tension Device

    The tension device is used to tighten and adjust the horizontal position of the chain to ensure that the chain tightness is moderate and make it run smoothly. When the pans are suddenly impacted by the material, the composite spring can play a buffer role to protect the pans and other components from damage.

     

    Apron Weigh Feeder Features

    Wide Application Range

    Our apron weigh feeder is not only suitable for high-viscosity materials, but also can be widely used for continuous transportation of various solid bulk materials and discrete items. It has strong versatility and can meet your diverse material processing needs.

     

    Large Conveying Capacity

    We adopt the edge-embossed wave-shaped design, with the maximum production capacity reaching up to 1000t/h. This design enables us to easily meet the strict requirements for high output in large-scale working conditions.

     

    High-Strength Traction Chain

    We choose high-strength traction chains, which have strong load-bearing capacity. This ensures that the equipment can still operate stably and reliably during long-distance material transportation, thereby reducing your maintenance costs.

     

    Flexible Layout Configuration

    Compared with traditional belt conveyors, our apron weigh feeder can operate smoothly under larger inclinations and smaller bending radii, providing you with a more flexible on-site layout solution.

     

    Large Inclination Angle & Small Turning Radius

    Our apron weigh feeder has a maximum conveying inclination angle of up to 30° - 35°, and the minimum bending radius is approximately 5 - 8 meters. It can flexibly adapt to various complex terrain conditions.

     

    Closed Form Is Optional

    We default to using an open-type conveying structure. However, if your site has strict environmental protection requirements, we can customize a fully enclosed plate feeder for you, which can effectively control dust emission and meet environmental protection regulations.

     

     

    Contact Us
    Contact Us For Best Price

    Submit your requirements and talk with one of our technical engineer about your project.

     

    Apron Weigh Feeder Brochure Download

     

    Apron Weigh Feeder Brochure

     

     

    Apron Weigh Feeder Application

    Apron Weigh Feeder Crusher Feeding

    Crusher Feeding

    One machine covers full range of materials, such as cement, ironore, sand, coal, limestone, fertilizers and so on. Unloading of material of any size range, size up to 1,500 mm, suitable for a wide variety of abrasive materials,each unit is tailor-made to suit crusher.

    Apron Weigh Feeder Wagon Unloading

    Wagon Unloading

    Receive mine material directly from dump trucks, unloading of multiple trucks at once, suitable for unloading in combination with other transportation equipment, high impact load resistance.

    Apron Weigh Feeder Hopper Discharge

    Hopper Discharge

    Pan of width up to 3,000 mm suitable for large block materials, vertical or even negative angle walls for extremely sticky materials, reasonable pan shape design for better cleaning.

    Apron Weigh Feeder Stockpile Discharge

    Stockpile Discharge

    Several short apron feeders in series,unlimited on the height of material stockpile,heavy duty design ensures reliable material extraction

    Apron Weigh Feeder Application To Mining Industry

    Mining Industry

     
    Apron Weigh Feeder Application To Metallurgical Industry

    Metallurgical Industry

     
    Apron Weigh Feeder Application To Port Industry

    Port Industry

     
    Apron Weigh Feeder Application To Building Materials Industry

    Building Materials Industry

     

     

     

     

     

    EXCT Manufacturing Facilities

     

    A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.

    Five-Axis Gantry Machining-Center
    Five-axis Gantry Machining-center
    Vertical CNC Machining Center
    Vertical CNC Machining Center
    NC Boring And Milling Machining Center
    CNC Boring And Milling Machining Center
    Vertical Machining Center
    Vertical Machining Center
    Laser Pipe Cutting Machine
    Laser Pipe Cutting Machine
    Welding Robot Workstation
    Welding Robot Workstation

     

     

     

     

    EXCT Strict Quality Control

     

    At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.

    EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.

    Apron Weigh Feeder Customer Quality Inspection
    Customer quality inspection
    Apron Weigh Feeder Customer Quality Inspection-2
    Customer quality inspection
    Apron Weigh Feeder Third-Party Quality Inspection Hardness Detection
    Third-party quality inspection
    Apron Weigh Feeder Third-Party Quality Inspection Ultrasonic Flaw Detection
    Third-party quality inspection
    Currency Test When Running
    Self-inspection
    Voltage detection
    Self-inspection
    Shaft Temperature Detection
    Self-inspection
    Noise Detection
    Self-inspection

     

     

     

     

    Apron Weigh Feeder Cases

    Apron Weigh Feeder Case
    Apron Weigh Feeder Case-2
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    Apron Weigh Feeder Case-5
    Apron Weigh Feeder Case-6
    Apron Weigh Feeder Case-8
    Apron Weigh Feeder Cases-3
    Apron Weigh Feeder Cases-7

     

    Submit your requirements and talk with one of our technical engineer about your project. 

    Get The Most Suitable Product Solution And Quotation For Free!!!

     

     

     

     

     

     

     

     

    Apron Weigh Feeder General Technical Specifications

     

    Apron weigh feeder are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.

     

    Model Pan width
    (mm)
    Speed
    (m/s)
    Max feeding size
    (mm)
    Rail
    (pcs)
    Capacity
    (m³/h)
    Length(m)
    BL800 800 0.01~0.25 350 / 50~350 2~15
    BL1000 1000 0.01~0.25 470 1 100~510 3~20
    BL1200 1200 0.01~0.2 650 1 120~595 3~20
    BL1400 1400 0.01~0.2 680 2 140~850 6~20
    BL1600 1600 0.01~0.2 700 2 320~1300 6~20
    BL1800 1800 0.01~0.15 800 2 500~1560 8~20
    BL2000 2000 0.01~0.15 1000 3 500~1850 8~20
    BL2400 2400 0.01~0.15 1500 3 500~2700 8~20
    BL2800 2800 0.01~0.15 1800 4 1000~4000 10~20

     

    Apron Weigh Feeder Selection Instruction

     

    1.Which material to be handling:______
    2.Handling capacity: ______t/h
    3.Material density: ______t/m³
    4.Center distance between the head sprocket and tail sprocket :______m
    5.Is the layout of the apron weigh feeder inclined or horizontal ? If it is inclined,what is the inclined degree______°
    6.Max. granule size of the feeding material: ______mm
    7.Max. Granule's percentage in whole material:______ %
    8.What equipment is used to feed the material into the apron feeder:______
    9.What equipment is used to discharge the material from the apron feeder:______
    10.Working power supply: ______V ______HZ
    11.Required quantity: ______
    12. Under normal circumstances, the upstream equipment of the apron weigh feeder is the hopper. In order to facilitate our engineers to calculate the power of the apron feeder, can you provide the preliminary design scheme or hand-drawn drawings of the hopper?

     

     

     

     

     

     

    Apron Weigh Feeder Spare Parts

     

    Apron Weigh Feeder Spare parts Sprocket tooth ring

    Sprocket Tooth Ring

    Apron Weigh Feeder Spare parts Chain

    Chain

    Apron Weigh Feeder Spare parts Supporting Roller

    Supporting Roller

    Apron Weigh Feeder Spare parts Return Rollers

    Return Rollers

    Apron Weigh Feeder Spare parts Bearings

    Bearings

    Apron Weigh Feeder Spare parts Pans

    Pans

     

     

    Apron Weigh Feeder Service

     

    Apron Weigh Feeder Service

    Project Feasibility Report

    Site Design and Planning

    Model Selection and Proposal

    Model Selection Calculation

    3D Modeling and Drawings

    Civil Design

    Installation and Commissioning

    Remote Diagnosis

    Training Service

    Maintenance Schedule

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