How Feeder Breaker Work?
Feeder Breaker consists of chain conveyor and crushing unit, which realizes the combination of feeding and crushing functions.
Conveyor Parts
The materials are directly unloaded into the hopper by dump trucks, or unloaded into the hopper by bulldozers or loaders, and then When the drive device of feeder starts to run, the drive sprocket drives the chain to move horizontally in the conveying box and drags the material forward at the same time.
Crushing Unit
When the chain and the material through the rotary teeth roller in the crushing box, because the large material cannot pass through the specific space between the teeth roller and the base plate, the large material will be knocked, squeezed and stretched by rotating toothed rollers until broken into small materials which are allowed to pass through.
In general ,the feeder breaker can crushes the large materials(800mm-1500mm) into medium sizes(200mm-500mm).
Feeder Breaker Unique Advantages
Compared with other brands of feeder breakers, our feeder breakers have the function of pre-screening and optional crushing form.
01/Pre-Screening
Dynamic And Static Pre-Screening
Pre-screening consists of two methods: dynamic pre-screening and static pre-screening, which are configured according to different working conditions.
Benefits
The material receiving section adopts static screening method, the static screening grate is fixed on the conveyor box by the rail, which is suitable for the screening of large particle materials.
The non-material receiving section adopts dynamic screening method. Integrate a specially designed sinusoidal disturbance screen on the conveyor box, which is suitable for screening small particles and sticky materials. The non-receiving section adopts sinusoidal disturbance screening method to prevent any material from getting stuck.
The material is pre-screened and then crushed, which can avoid excessive crushing and reduce the production of powder, maximize the yield of mineral blocks, and improve the economic benefits and value of end users.
02/Crushing Unit
Teeth Roller Crusher
Powerful function Crushing Roll(picks) with picks and a pick pattern designed for chain conveyors to crush material to the desired output size. Since the material is broken, not squashed, the lumps are consistent, producing less waste material and maximizing product value.
Benefits
The crushing teeth are made of special formula materials after precision casting and heat treatment, with high strength, wear resistance and impact resistance.
The crushing teeth adopt high frequency heating assembly, the structure is firm, reliable and durable.
Unique and novel tooth design structure, deep spiral distribution, strong biting capacity, high production efficiency.
The Hammer crusher is connected to the motor by the triangular belt. The height of the Hammer crusher can be quickly adjusted by means of a hydraulic device to adjust the discharge size of the crushed material in order to meet the needs of different customers.
Benefits
The modular design of the tooth head is fixed to the crushing hammer by high-strength bolts, enable the targeted and efficient replacement of individual tooth head.
The crushing method using a breaker hammer has a significant effect on the presence of ultra-large pieces of materials in open-pit mines.
Hammer crusher is a new type of crusher developed for large particle size materials, with wear-resistant, large processing capacity, long service life and so on.
Feeder Breaker Details
Crusher Parts
Teeth Roller (Picks)
The crushing teeth are made of special formula materials after precision casting and heat treatment, with high strength, wear resistance and impact resistance.
The crushing teeth adopt special installation technology and design structure: adopt high frequency heating assembly, the structure is firm, reliable and durable. Unique and novel tooth design structure, deep spiral distribution, strong biting capacity, high production efficiency.
Hammer Crusher (Picks)
The hammer crushing tooth head are fixed by the way of movable teeth head, which is easy to replace and reduce loss. The crushing method using a breaker hammer has a significant effect on the presence of ultra-large pieces of materials in open-pit mines.
Conveyor Parts
Drive Device
Our drive system utilizes an AC variable frequency drive system that integrates software with electronic and mechanical systems to provide precise conveyor speed control and overload protection.
Chain
Employing a combination of high-strength mining-grade round link chains and connecting rings, this system boasts superior tensile strength and wear resistance, specifically designed for continuous heavy-duty operation. Its unique quick-connect structure simplifies maintenance and replacement, significantly reducing downtime and ensuring consistently stable power transmission throughout the crushing production line.
Scraper
The scraper blades, made of high-performance alloy steel, combine high strength, impact resistance, and a compact design. The optimized installation structure facilitates maintenance, effectively resists impacts from large materials, keeps the conveyor platform clean and unobstructed, and significantly improves overall machine efficiency and service life.
Sprocket & Shafts Assembly
The Head/Tail Shafts are designed for disassembling maintenance as a whole unit. Shafts designed with alloy hardened, tempered and stress relieved steel. Sprockets are designed with either sheet flame hardened steel or split steel to provide additional maintenance options.
Tension Device
There is a hydraulic adjustment device at the tail of conveyor body, and the manual hydraulic pump adjustment device can realize that even if the feeding end of the machine is buried in the "material", it can also quickly adjust the chain tightness to ensure the equipment stable operation.
Conveyor Box
The Conveyor box consists of a number of small Conveyor boxes connected by high-strength bolts in a row, the main function is to connect the head and tail and carry the conveyor chain sliding in it to transport materials. The Conveyor box is welded by high strength wear-resistant steel plate, strong structure and beautiful appearance. The inner liner plate is made of wear-resistant plate and connected by bolts, making it easy to replace.
Feeder Breaker Features
01/ Low Investment
No need expensive primary crushers, Little or no foundation works required, Reduce investment costs. It can be directly fed by the truck or loader, does not require any other specific expensive equipment, greatly reducing equipment cost.
02/ Improve Economic Performance
Feeder Breaker can choose the grate bars or roller to achieve the pre-screening function, minimize the powder materials, improve the proportion of finished materials, in order to improve economic benefits and value.
03/ Adjustable Throughput
Equipped with a frequency converter, it can change the speed of the frequency converter motor, thereby changing the running speed of the conveyor chain plate, which can achieve the purpose of adjusting the handling capacity of the feeder breaker.
04/ Automatic Lubrication System
Feeder breaker adopts a centralized automatic lubrication system, which can be remotely controlled. The automatic lubrication system can set the oil filling interval, the number of oil filling and the amount of oil filling to ensure the effective and reliable lubrication of the core components. The automatic lubrication system can supply oil with high pressure and fast speed, and it can be monitored remotely, so that the core components can realize good lubrication, which greatly prolongs the service life of the feeder breaker.
05/ Easy Maintenance
The modular component design allows easy replacement of spare parts, making maintenance easy, reducing costly downtime and saving operating costs.
Submit your requirements and talk with one of our technical engineer about your project.
Feeder Breaker Brochure Download
Manufacturing Facilities
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.
Strict Quality Control
At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.
Feeder Breaker Cases
Feeder breaker is mainly used in raw coal crushing, raw ore crushing and other industries. Widely used in coal, Lignite, salt, Gypsum, limestone, Shale, Potash, and so on.
Submit your requirements and talk with one of our technical engineer about your project.
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General Technical Specifications
EXCT Feeder Breaker are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.
| Equipment Model | Conveyor Width(mm) | Conveyor Length(m) | Max.Material Input Size(mm) | Nominal Material Output Size(mm) | Handling Capacity(t/h) |
| TP1400 | 1,350 | 6-20 | 800×800 | ≤200 | 500-1,000 |
| TP1600 | 1,550 | 8-25 | 1,000×1,000 | ≤300 | 800-1,400 |
| TP1800 | 1,750 | 8-30 | 1,200×1,200 | ≤300 | 1,200-2,000 |
| TP2200 | 2,150 | 8-30 | 1,500×1,500 | ≤400 | 1,500-3,000 |
| TP2400 | 2350 | 10-30 | 1,750×1,750 | ≤500 | 2,000-4,000 |
| TP2800 | 2750 | 10-30 | 2,050×2,050 | ≤500 | 3,000-5,000 |
* The above technical specifications are for reference only, we can also provide customized solutions according to customer requirements.
Selection Instruction
1.Which material to be crushed:______
2.Handling capacity:______t/h.
3.Bulk material density: ______t/m3
4.The material compressive strength:______Mpa
5.The material HGI (hardgrove grindability index) range:____
6.Material particle distribution percentage?____
7.Max. material size input: ______mm
8.Material size output:____mm
9.According to your actual application,the length of scraper conveyor you required:___m
10. Is the layout of the feeder breaker inclined or horizontal ? If it is inclined,what is the inclined degree______°
11.What equipment is used to feed the material into the feeder breaker?
12.What equipment is used to discharge the material from the feeder breaker?
13.Working power supply: ______ V ______ HZ
Feeder Breaker Spare Parts
Combines NarrowV-Belt
Replaceable Toothed Head
Heavy Duty Scraper
Tail Sprocket Assembly
Feeder Breaker Service
Project Feasibility Report
Site Design and Planning
Model Selection and Proposal
Model Selection Calculation
3D Modeling and Drawings
Civil Design
Installation and Commissioning
Remote Diagnosis
Training Service
Maintenance Schedule
Why choose us?
- We have a team of dedicated professionals who work tirelessly to ensure that our Feeders Breaker products meet the highest standards.
- Our company pays attention to the quality awareness, safety awareness and quality education of employees, forming a good corporate culture atmosphere and achieving good social benefits.
- Whether you need Feeders Breaker products for mining, quarrying, or other applications, we have you covered.
- Relying on advanced production equipment system, we realize standardized operation and provide users with high-quality Feeder Breaker in the shortest time.
- We are dedicated to providing our customers with reliable, efficient, and cost-effective Feeders Breaker products.
- We have established a good service system, operate carefully, and serve with integrity, which provides a strong guarantee for the continuous growth of the brand.
- Are you looking for a supplier that offers excellent quality and service? Look no further than our factory!
- By virtue of our own advantages, we have won the trust and recognition of a large number of users, users all over the country.
- Looking for a reliable manufacturer of Feeders Breaker products? We are here to help you.
- We actively create environmentally friendly products in the hope of achieving harmony with the environment and sustainable development of the enterprise.
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