Henan Excellent Machinery Co., Ltd
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Chain Apron Conveyor

Our Apron Feeder delivers dependable material handling for demanding environments where reliability is critical. Designed for continuous operation, it can transport large lumps and abrasive ores with ease, preventing blockages and ensuring steady flow to downstream equipment. Its rugged construction and wear-resistant plates ensure reliable performance, while simplified maintenance reduces operating costs over time. With a design focused on both strength and serviceability, it is the preferred choice for industries such as coal, cement, and aggregates.

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  • Description
    Our Chain Apron Conveyor delivers dependable material handling for demanding environments where reliability is critical. Designed for continuous operation, it can transport large lumps and abrasive ores with ease, preventing blockages and ensuring steady flow to downstream equipment. Its rugged construction and wear-resistant plates ensure reliable performance, while simplified maintenance reduces operating costs over time. With a design focused on both strength and serviceability, it is the preferred choice for industries such as coal, cement, and aggregates.
     
     

    How Chain Apron Conveyor Work?

     

    Chain Apron Conveyor consists of drive wheel device, tail wheel tension device,pan- chain device and transmission device.

     

    After the head sprocket is driven, the traction chain in the pan- chain device meshes with the sprocket to drive the entire pans to move along the longitudinal center-line and the roller travels along the track fixed on the frame, thereby completing work.

     

    During the operation of Chain Apron Conveyor , the high-strength bulldozer die-forged chain is used as the traction part. On each link of the two rows of chains, the overlapping grooves of the heavy structure are assembled to form a continuous conveying line capable of carrying materials. The material discharged from the tail hopper is transported along the conveying line to the front of the body for continuous and uniform feeding.

     

     

     

     

     

    Chain Apron Conveyor Details

     
    Drive Device2

    Drive Device

    Drive device utilizes an AC variable frequency drive system that integrates software with electronic and mechanical systems to provide precise conveyor speed control and overload protection.
    The main components of the drive device can choose Siemens, ABB, Sew, Flender and other well-known domestic and foreign brands of motor and gearbox, to provide stable and continuous kinetic energy output, with high efficiency, low noise, low vibration and other characteristics.

    Sprocket

    Sprocket

    Cast manganese segmental sprockets bolted to heavy steel hubs keyed to oversized front drive shaft.
    The segmental sprockets can be replaced in a very short time without needing to dismantle or remove other parts of the feeder.

    Pan2

    Pans

    The pans bolted to the chain with high strength bolts and nuts, which can be replaced individually in situ without disturbing the rest of the Chain Apron Conveyor .
    According to different working conditions, Chain Apron Conveyor can choose heavy duty cast manganese steel or welded construction with ribbed reinforcements, which is suited for materials with high load and high impact conditions.

    Rollers

    Rollers

    The rollers are designed as a standard tractor rollers with sealed and lifetime lubricated bearings, mounted on the main feeder frame. The rollers has suitably spaced to provide adequate support for the chain assembly.
    The rollers can use world famous brands according to customer needs, such as Caterpillar, Komatsu, and Shantui.

    Chains

    Chains

    The chain uses an off the shelf dozers chain (Track chain), which is characterized by small pitch error, smooth movement, high strength, large pulling force, and the chain has a self-lubricating device and a sealing device. The shaft is made of hardened steel, which improves the toughness and impact resistance of the traction chain, has good wear resistance and has a long service life.

    Tail tension device

    Tail Tension Device

    The tension device is used to tighten and adjust the horizontal position of the chain to ensure that the chain tightness is moderate and make it run smoothly. When the pans are suddenly impacted by the material, the composite spring can play a buffer role to protect the pans and other components from damage.

     

     

    Chain Apron Conveyor Features

     

    01/ Heavy-duty Load Design

    Designed specifically for handling large and high-density materials, the plate feeder maintains stable operation even under extreme heavy-load conditions. Its reinforced structure effectively resists impacts and deformations, ensuring no deviation or shaking in high-impact scenarios such as those involving dump trucks, and guaranteeing continuous and reliable feeding.

     

    02/ Efficient Energy-Efficient Drive

    An optional variable frequency speed control device can be equipped. It precisely controls the feeding speed according to actual production requirements, avoiding energy waste. The energy-saving drive system ensures stable output while effectively reducing the overall power consumption, contributing to green production.

     

    03/ Wear-resistant Chain System

    This system employs industrial-grade heavy-duty chains, featuring high tensile strength and excellent wear resistance, effectively reducing the risks of stretching and breaking. The chains are precisely matched with the drive system, achieving low noise and smooth operation, and significantly extending the equipment's service life.

     

    04/ Low Spillage Sealing Structure

    Equipped with side baffles and sealed disc plates, it effectively reduces material spillage and waste. It not only keeps the working environment clean but also lowers cleaning costs and material losses. It is particularly suitable for handling powdery or high-value materials scenarios.

     

    05/ Modular Components

    The entire machine adopts a modular design. Key components such as the plate and sprocket can be quickly disassembled, replaced, and reassembled, significantly reducing downtime. The modular structure also facilitates transportation and on-site assembly, meeting the diverse layout requirements of different sites.

     

    06/ Strong Environmental Adaptability
    Whether in underground mines, open-pit quarries or cement plants, the plate feeder can operate stably in harsh environments such as high temperatures, dust, and humidity. The overall dust-proof and shock-proof design ensures the durability of the equipment and extends the lifespan of downstream crushing and screening equipment.

     

     

    Submit your requirements and talk with one of our technical engineer about your project.

    Contact Us For Best Price

     

     

     

    Chain Apron Conveyor Brochure Download

     

    product-1360-398

     

     

     

    Chain Apron Conveyor Application

    Crusher Feeding

    Crusher Feeding

    One machine covers full range of materials, such as cement, ironore, sand, coal, limestone, fertilizers and so on. Unloading of material of any size range, size up to 1,500 mm, suitable for a wide variety of abrasive materials,each unit is tailor-made to suit crusher.

    Wagon Unloading

    Wagon Unloading

    Receive mine material directly from dump trucks, unloading of multiple trucks at once, suitable for unloading in combination with other transportation equipment, high impact load resistance.

    Hopper Discharge

    Hopper Discharge

    Pan of width up to 3,000 mm suitable for large block materials, vertical or even negative angle walls for extremely sticky materials, reasonable pan shape design for better cleaning.

    Stockpile Discharge

    Stockpile Discharge

    Several short Chain Apron Conveyor s in series,unlimited on the height of material stockpile,heavy duty design ensures reliable material extraction

    Application Materials

    - Mining

    - Coke

    - Copper Ore

    - Overburden

    - Potash

    - Aggregate

    - Clay

    - Iron Ore

    - Sand

    - Gangue

    - Cement

    - Clinker

    - Gold Ore

    - Gravel

    - Uranium Ore

    - Coal

    - Gypsum

    - Silver Ore

    - Nickel

    - Oil Shale

     

    - Lignite

    - Limestone

    - Bauxite

    - Kimberlite

    - Quartzite

     

     

     

    Manufacturing Facilities

     

    A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.

    product-496-372
    Five-axis Gantry Machining-center
    product-496-372
    Vertical CNC Machining Center
    product-496-372
    CNC Boring And Milling Machining Center
    product-496-372
    Vertical Machining Center
    product-496-372
    Laser Pipe Cutting Machine
    product-496-372
    Welding Robot Workstation

     

     

     

    Strict Quality Control

     

    At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.

    EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.

    2
    Customer quality inspection
    product-496-372
    Customer quality inspection
    product-496-372
    Third-party quality inspection
    Ultrasonic Flaw Detection
    Third-party quality inspection
    Currency Test When Running
    Self-inspection
    Voltage detection
    Self-inspection
    Shaft Temperature Detection
    Self-inspection
    Noise Detection
    Self-inspection

     

     

     

    Chain Apron Conveyor Cases

    9
    4
    7
    8
    6
    product-376-282
    3
    5

     

     

    Submit your requirements and talk with one of our technical engineer about your project.

    Get The Most Suitable Product Solution And Quotation For Free!!!

     

     

     

    General Technical Specifications

     

    Chain Apron Conveyor are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.

     

    Model Pan width
    (mm)
    Speed
    (m/s)
    Max feeding size
    (mm)
    Rail
    (pcs)
    Capacity
    (m³/h)
    Length(m)
    BL800 800 0.01~0.25 350 / 50~350 2~15
    BL1000 1000 0.01~0.25 470 1 100~510 3~20
    BL1200 1200 0.01~0.2 650 1 120~595 3~20
    BL1400 1400 0.01~0.2 680 2 140~850 6~20
    BL1600 1600 0.01~0.2 700 2 320~1300 6~20
    BL1800 1800 0.01~0.15 800 2 500~1560 8~20
    BL2000 2000 0.01~0.15 1000 3 500~1850 8~20
    BL2400 2400 0.01~0.15 1500 3 500~2700 8~20
    BL2800 2800 0.01~0.15 1800 4 1000~4000 10~20

     

     

     

    Selection Instruction

     

    1.Which material to be handling:______
    2.Handling capacity: ______t/h
    3.Material density: ______t/m³
    4.Center distance between the head sprocket and tail sprocket :______m
    5.Is the layout of the Chain Apron Conveyor inclined or horizontal ? If it is inclined,what is the inclined degree______°
    6.Max. granule size of the feeding material: ______mm
    7.Max. Granule's percentage in whole material:______ %
    8.What equipment is used to feed the material into the Chain Apron Conveyor :______
    9.What equipment is used to discharge the material from the Chain Apron Conveyor :______
    10.Working power supply: ______V ______HZ
    11.Required quantity: ______
    12. Under normal circumstances, the upstream equipment of the Chain Apron Conveyor is the hopper. In order to facilitate our engineers to calculate the power of the Chain Apron Conveyor , can you provide the preliminary design scheme or hand-drawn drawings of the hopper?

     

     

     

    Chain Apron Conveyor Spare Parts

     

    Sprocket tooth ring

    Sprocket Tooth Ring

    Chain

    Chain

    Supporting Roller

    Supporting Roller

    Return Rollers

    Return Rollers

    Bearings

    Bearings

    Pans

    Pans

     

     

     

    Chain Apron Conveyor Service

     

    300

    Project Feasibility Report

    Site Design and Planning

    Model Selection and Proposal

    Model Selection Calculation

    3D Modeling and Drawings

    Civil Design

    Installation and Commissioning

    Remote Diagnosis

    Training Service

    Maintenance Schedule

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