Belt Conveyor

In the industrial production process, the Belt Conveyor can be used as a link among production facilities to achieve the continuity and automation of production processes, thus improving the productivity and reducing the labor intensity. Belt Conveyor consist of conveyor frame, conveyor belt, conveyor pulley, conveyor rollers, tension devices, driving unit and other components etc. It is also widely used in cement, mining, metallurgy, chemical, and building materials industries.

Belt Conveyor system can transport materials in bulk and bagged, such as stone, sand, coal, concrete, cement, gravel, fertilizer, mineral ore, limestone, coke, sawdust, wood chip,grain, corn flakes, carbon black, etc.

Feature:

1. Belt Conveyor has a long conveying distance, large handling capacity, and wide application range.

2. Stable operation, no relative movement between the material and the conveyor belt, to prevent materials spillage and damage.

3. Optional self-aligning idlers can effectively prevent belt deviation.

4. Different types of a conveyor belts can be selected according to the different materials and use environment.

5. Our belt conveyor can ensure the longest safe and smooth operation in complex and harsh working conditions. We use heating and cooling motors to adapt to extremely cold, that is, hot working conditions.

6. Our drivers are fitted with night couplers to achieve perfect soft start to help start the conveyor at full load, and heavy motors and gear reducers are also often used to accommodate harsh industry-specific loads.

7.  Heavy duty, wear resistant rollers and rollers can be customized according to customer requirements. Belt and other spare parts. Prolong the service life of belt conveyor

Cases:

Application:

The idler is an important part of any conveying system. It is used to support the conveyor belt and bulk material effectively. Conveyor idler is composed of shell, shaft, bearing, shell, seal, and buckle. Our mechanical conveyor roller unique structure, reasonable accessories, accurate assembly, large capacity, long service life.

Why Choose Us:

EXCT has advanced testing equipment and professional quality inspection engineers to monitor the whole process of production and ensure that each process of products meets the quality requirements.

Manufacturing Facilities:

Strict Quality Control:

Test of pulley

Idler testing laboratory

Specification:

The adjustment of the driving drum and reversing drum is an important part of belt deviation adjustment. Because a Roller Enclosed belt conveyor has at least 2 to 5 rollers, the installation position of all rollers must be perpendicular to the centerline of the Roller Enclosed belt conveyor length direction, if the deviation is too large will inevitably occur deviation. The adjustment method is similar to the adjustment of idlers. For the head drum such as the belt to the right side of the drum, the right side of the bearing seat should move forward, the belt to the left side of the drum, the left side of the bearing seat should move forward, corresponding to the left side of the bearing seat can also move back or right side of the bearing seat. The adjustment method of the tail drum is just opposite to the head drum. After repeated adjustment until the belt is to a more ideal position. It is best to accurately install the drive before adjusting or redirecting to the drum.

Compared with other modes of transportation, belt conveyor has high safety, low requirements for production personnel, and a small chance of accidents. Accidents will not be caused by heavy material falling, human extrusion, or failure of large and heavy vehicles.

The belt running deviation

Belt deviation phenomenon is the most common phenomenon encountered in the working process of belt machine, once the belt machine belt deviation phenomenon, light cause material, serious wear of the belt, affect the normal production line, severe friction between the belt and the frame make the belt soften or even burnt fire, resulting in staff casualties.

Belt conveyor dust suppression system is mainly: gas source device, multi-stage pressurized water pump, and water pipeline and spray system, at the same time with frequency conversion speed control technology and other electronic control units. Including 4 sets of nozzles, 4 valves, 200m water pipe, 1 15m³ water tank, 1 multi-stage water pump, 1 set of inverter and other automatic devices, 1 set of remote monitoring facilities. The gas used in the system comes from the air compressor air source pipe network in the factory and is connected to the system through pipes. One 1M ³ gas storage tank is set. The water for the system comes from the plant's domestic water pipe network and is connected to the system through pipes. One 15m³ water tank is set, and the water level meter automatically controls the water level.

Maintenance of belt conveyor:

1. Start and stop conveying should usually start under no load conditions. In addition, in order to prevent emergencies, each delivery should be built on a local start or stop button that can be stopped separately. In order to prevent longitudinal tearing for some reason, when the conveyor is longer than 30 meters, a certain distance (e.g. 25 meters) should be separated along the length of the conveyor belt, and a stop button conveyor belt should be installed.

2, to ensure that the belt conveyor, the most important reliable operation, is to find and eliminate possible failure in time. To do this, operators must always comply with such unusual transport jobs. It is very important that the mechanic should regularly inspect and review any conditions or components that require attention.

Belt conveyor maintenance:

1. Check whether the transmission motor and reducer are abnormal every day;

2. Check whether the connection of each part is reliable and whether the connection screw is loose

3. Check whether the belt is loose every day and adjust it timely;

4. Check whether the conveyor belt is elongated every month and adjust it timely

5. Carefully remove dirt and foreign matter inside the belt to ensure reliable belt friction

6, monthly check whether the roller rotation is flexible, and timely repair;

7. Check the consistency of drive sprocket and chain every month, adjust it timely, and add lubricating oil to the chain;

8. Blow off dust in the control box with an air gun every month to prevent failure;

9. Clean internal gear oil should be replaced 100 hours after the first use of the reducer, and replaced every 2500 hours after the new oil;

10. Do a major maintenance every year to check the damage degree of accessories.

Why choose us?

• Our Belt Conveyor products are designed to minimize downtime and maximize uptime.
• The company takes the opportunity of uniting the world's elites and its mission to create a brilliant enterprise, and is willing to cooperate wholeheartedly with colleagues from all walks of life to create a brilliant future.
• We are dedicated to providing a seamless experience for our customers, from the initial inquiry to the final delivery of our Belt Conveyor products.
• Our company adheres to the core values ​​of "innovation, integrity, gratitude, and win-win", helping Belt Conveyor industry to liberate labor, improve production efficiency, and enhance product standardization. We will serve you with mature and leading product technical quality and sincere service attitude.
• We are constantly investing in new technologies and equipment to improve the quality and efficiency of our Belt Conveyor manufacturing.
• We aim to establish a platform integrating technology research and development, achievement transformation, technical service, talent training and international exchange.
• Our Belt Conveyors are built with safety in mind, to maximize the safety of your employees and operations.
• Our company is a modern large-scale comprehensive enterprise group based on Belt Conveyor, and has many production bases in the country.
• We are committed to being environmentally responsible in the manufacturing of our Belt Conveyor products.
• Every employee of our company participates in and gives full play to their intelligence and expertise, condenses everyone's strength, forms a strong group of unity and mutual assistance, and creates a good corporate culture of our company.

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