Henan Excellent Machinery Co., Ltd
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Stacker Conveyors
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Stacker Conveyors

Stacker Conveyor is a heavy-duty bulk material stacking belt conveyor, widely used in quarries, mines, aggregate and solid waste recycling factories. The equipment can rotate and swing radially, and adjust the stacking height through hydraulic control to continuously build large material piles. Two types of chassis are available: tire type and crawler type.

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  • Description

     

    Stacker Conveyor is engineered to deliver high-capacity, cost-effective stockpiling solutions for mining, aggregate, quarry, and port operations. Designed for heavy-duty material handling, it maximizes your storage capacity while reducing material degradation, dust pollution, and operational labor costs.

    Whether you need a radial, telescopic, or mobile track-mounted stacker, our systems provide flexible configuration to seamlessly integrate with your existing crushing and screening equipment.

     

    Stacking Conveyor Basic Parameters

    Technical Feature:
    Specification Range
    Capacity:
    100 – 3,000+ TPH (Tons Per Hour)
    Belt Width
    650 mm – 1,600 mm (Customizable)
    Conveyor Length:
    15 m – 60+ m
    Mobility Type:
    Fixed / Radial Wheeled / Tracked
    Drive System:
    Electric Motor / Diesel Hydraulic / Hybrid
    Applicable Materials:
    Aggregate, Iron Ore, Coal, Sand, Limestone, Slag

     

    Why Choose a Stacker Conveyor?

    Maximized Stockpile Capacity

    Features a wide rotation/radial sweep and adjustable discharge height to optimize stockpile footprint and increase effective storage volume by up to 30%.

    Product Customisation Services

    Controls drop heights during operation to preserve material quality, making it ideal for high-specification aggregate, coal, and mineral handling.

    Heavy-Duty & Durable Construction

    Built with high-tensile structural steel frames, heavy-duty rollers, and premium wear-resistant conveyor belts to withstand harsh working environments.

    Flexible Mobility Options

    Available in stationary, towable (wheeled), and self-propelled tracked designs for quick site movement and rapid setup.

    High Operational Efficiency

    Equipped with energy-efficient drive units (electric, diesel, or hybrid) to reduce fuel consumption and maintain continuous, low-maintenance throughput.

    Intelligent System Integration

    Our stacker conveyors can be integrated with crushers, screens, feeders and overland conveyors to create efficient automated bulk material handling solutions.

    Stacking Conveyor Type

    Radial Stacker Conveyor
    01.

    Radial Stacker Conveyor

    Application: Ideal for precision stockpiles requiring strict dust control and anti-segregation material handling.

    02.

    Telescopic Radial Stacker

    Application: Best for stationary or semi-stationary yards with limited space needing maximum storage capacity via radial stockpiling.

    Telescopic Stacker Conveyor
    All-Terrain Tracked Stacker Conveyor
    03.

    All-Terrain Tracked Stacker Conveyor

    Application: Designed for rugged mines and quarries requiring frequent relocation and seamless integration with mobile crushing plants.

     
    Stacker Conveyor Contact Us
    Need The Right Stacker Conveyor For Your Application?

    Tell us your material type, feed size, required capacity and material size. EXCT engineers will recommend a suitable solution for your plant.

    Stacker Conveyor Structure

     

    The stacker conveyor primarily consists of components such as a Feed Hopper, Drive Pulley, Bend Pulley, Troughing Idlers, Return Idlers, Conveyor Belt, Boom Conveyor, Slewing System, Travel System, And Electrical Control System; these components work in coordination to achieve the efficient stacking and conveying of bulk materials.

     

    Stacker Conveyor Structure

    Stacker Conveyor Working Process

     

    Feed Conveyor→Material Receiving→Belt Conveying→Boom Rotation / Extension→Controlled Discharge→Stockpile Formation

     

    Stacker Conveyor Working Process

     

    Stacker Conveyor Application

    Quarries Aggregates Industry

     

    01

    Quarries & Aggregates

    Applications: Precision stockpiling for crushed rock, sand, gravel, and high-spec concrete aggregates with zero segregation.

    Ports Marine Terminals Industry

     

    02

    Ports & Marine Terminals

    Applications: High-capacity bulk cargo staging, barge/ship loading, and terminal yard storage management.

    Coal Industry Storage Yards

     

    03

    Coal Industry & Storage Yards

    Applications: Stockpiling for ROM coal, washed coal, coal preparation plants, and coal logistics hubs.

    Thermal-Power-Plants

     

    04

    Thermal Power Plants

    Applications: Continuous fuel coal feeding, strategic coal reserve storage, and bottom ash/slag disposal.

    Mining Heap Leaching Industry

     

    05

    Mining & Heap Leaching

    Applications: Primary/secondary crushed ore stockpiling, overburden removal, and automated heap leaching pad construction.

    Cement Plants Industry

     

    06

    Cement Plants

    Applications: Pre-homogenization storage yards for limestone, clay, gypsum, clinker, and alternative raw materials.

    Chemical Mineral Processing Industry

     

    07

    Chemical & Mineral Processing

    Applications: Handling bulk chemicals, fertilizers, salt, sulfur, phosphate rock, and synthetic resins.

    Grain Agricultural Bulk Industry

     

    08

    Grain & Agricultural Bulk

    Applications: High-speed gentle transfer and flat warehouse/silo loading for wheat, corn, soybeans, and rice.

     

    Stacker Conveyor Technical Specifications

    Telescopic Stacker Conveyor Technical Specifications

    Parameter

    Specification

    33(23+10)m

    40(28+12)m

    46(31+15)m

    52(33+18)m

    60(40+20)m

    A: Length ( m )

    33

    40

    46

    52

    60

    B: Discharge Height ( m )

    10.3

    12

    14.6

    15.2

    17.5

    C: Horizontal Length ( m )

    32.6

    41

    46.4

    47.8

    57.4

    D: Maximum Angle (° )

    17

    17

    18

    17

    17

    E: Tail feeding Height ( m )

    3.6

    3.6

    3.6

    4

    4

     

    Radial Stacker Conveyor Technical Specifications

    Parameter

    Specification

    A

    B

    C

    D

    E

    33(23+10)m

    20.3

    2.9

    16

    4.3

    5.5

    40(28+12)m

    28.8

    2.8

    21.1

    7.7

    5.7

    46(31+15)m

    29.3

    6.4

    19

    10.2

    6.9

    52(33+18)m

    38.1

    6

    26.1

    12

    8.1

    60(40+20)m

    47.8

    6

    30

    17.8

    10

     

    FAQ

    How Does a Stacker Conveyor Reduce Material Segregation?

    Hydraulic luffing cylinders keep the discharge head close to the pile, while dynamic rotation and telescopic layering build stockpiles in thin, horizontal lifts instead of high single cones.

    What Is The Main Structural Advantage Of a Lattice Frame Over a Channel Frame?

    The open-truss lattice frame offers a far higher strength-to-weight ratio and low wind resistance, allowing spans over 30–60 meters without adding heavy deadweight.

    Radial VS Telescopic VS Tracked Stacker: How To choose?

    Radial: Max storage on a fixed footprint.

    Telescopic: Zero-segregation and fully automated 3D layering.

    Tracked: Self-propelled mobility for rugged terrain and mobile crushers.

    Can It Integrate Automatically With Existing Crushing or Screening Plants?

    Yes. Integrated PLC panels and ultrasonic sensors automatically track pile height, adjust the boom, and rotate or index backward without manual intervention.

    What Wear Protection Is Used For Abrasive Mining Materials?

    Key drop zones feature HARDOX® wear liners, rubber impact idlers, high-tensile EP/steel-cord belts, and ceramic-lagged drive pulleys to prevent belt slip under heavy load.

    How Does an Automated Stacker Lower Operating Costs (opex)?

    It eliminates wheel loaders and haul trucks for stockpile management, cutting daily diesel usage, reducing labor needs, and preventing material compaction from tires.

     

    High Quality Services

     

    EXCT offer our customers a comprehensive professional service process for mobile conveyor. We provide them with professional technical solutions, tailor-made overall plans, assist in formulating construction plans, guide installation and commissioning services, offer professional product knowledge training in the later stage, as well as regular inspections and follow-ups to help customers identify and solve problems.

    Experienced Engineer Team
    Experienced Engineer Team
    EXCT Sophisticated Equipment
    Sophisticated Equipment
    EXCT Skilled And Experienced Technical Workers
    Skilled And Experienced Technical Workers
    EXCT Strict Quality Control
    Strict Quality Control
    EXCT Excellent After-sales Service
    Excellent After-sales Service
    Stacker Conveyor Contact Us
    Contact Us For Best Price

    Submit your requirements and talk with one of our technical engineer about your project.

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