![[[smallImgAlt]]](/uploads/16873/page/banana-screen-banana-vibrating-screen-for6c6a6.jpg)
Banana screen is designed by our company's equal thickness screening principle, the screen surface is divided into five or six sections according to different angles. Its unique structure makes it more suitable for the condition that there are more fine particles in the material, and the classification effect of medium and fine coal is more significant. In the coal industry, the banana screen is a new application that can replace multiple equal thickness screening systems consisting of a series of circular vibrating screens or linear screens.....
How Banana Screen Work?
Banana screen adopts multi-slope screen deck, which has high handling capacity and high screening efficiency.
Banana screen consists of several sections of screen deck, and the angle of inclination of screen deck gradually decreases from the feeding end to the discharging end.
When the banana screen operation, the feeding end screen surface due to the larger angle, the material into the screen surface with a large acceleration rapidly forward and rapid stratification, materials smaller than the screen holes is in full contact with the screen surface and smooth through the screen.
The angle of the screen surface at the discharge end is gentle, and the material movement speed gradually slows down, fully allowing the remaining materials smaller than the screen hole to pass through the screen, greatly improving the screening efficiency.
The banana screen can meet specific application requirements by changing the inclination angle of the multi-slope screen deck. The angle of the multi-slope screen deck determines the running speed of the material on the screen deck and the handling capacity of the banana screen.
Banana Screen Details
Drive Device
The motor drives the vibration exciter to rotate through the small pulley, V-belt, large pulley, and the end bearing seat, thereby causing the screen machine to produce linear motion. The frequency of the Banana screen can be easily adjusted by replacing the motor pulley, so as to adapt to the grading and dewatering and demediation operation of materials under different working conditions. This transmission method has large transmission torque, good transmission effect, long service life, and can achieve long-term continuous and reliable operation.
Vibration Exciter
The vibration exciter adopts the ZYQX series high-efficiency gear-driven thin oil lubricated box-type vibration exciter which is independently developed and manufactured by ourselves. It is equipped with imported SKF large clearance vibration machinery special bearings. The specially designed special sealing structure of the shaft end can ensure that dust or other foreign matter cannot enter the inside of the vibration exciter. The eccentric torque of the vibration exciter eccentric wheel is adjustable to meet the different amplitude requirements of the equipment for materials.
Vibration Exciter Base Beam
Banana screen beam is a rectangular hollow structure with high rigidity and light weight, and completely eliminates splicing in the vertical direction. This structural design has a high safety factor and is suitable for complex working conditions. The base beam of the vibration exciter plays a vital role in the operation of the banana screen. It adopts a box-shaped cross-section design and is equipped with reinforced plates, which are high in stiffness and light in weight. The special design of the reinforced flange can effectively improve the strength of the banana screen.
Screen Body
The side plate of frame is made of high quality low alloy and high strength structural steel plate. The high precision laser cutting machine is used to complete the feeding and drilling of the whole steel plate at one time, without splicing, and the appearance is smooth and beautiful. In the area where the force of the side plate is large, the strengthening plate, the protection plate and the strengthening Angle steel are reasonably arranged to effectively increase the strength of the side plate, so that the load of the side plate is evenly distributed, so as to prevent elastic deformation.
Screen Plate
The screen plate is made of foreign advanced technology, modular design, high degree of universality, and the screen plate can be completely interchangeable between different models. It is fixed by polyurethane slot, easy to install and disassemble. The two sides of the screen plate are mounted with polyurethane side bar and polyurethane wedge, which can fix the screen plate, effectively prevent the material from wearing the screen machine side plate, and extend the service life of the screen frame.
Damping Device
Screen using steel cylindrical spiral compression spring shock absorption, using special parameters design, large bearing capacity, long service life, excellent shock absorption effect.
Banana Screen Features
01/ High Strength And Good Rigidity
The main beam of the exciter and the beam of the screen frame adopt the box beam structure. Internal reinforcing ribs enhance the rigidity and strength of the screen and reduce the weight of the machine, thus improving efficiency and reducing power consumption.
02/ High Performance Exciter
The eccentric block of the exciter is arranged outside the exciter box, so that the amplitude can be adjusted by changing the counterweight setting, ensuring high performance operation of the banana screen.
03/ Maximum Service Life
The combination of screen box with strong wear resistance and low stress ensures the reliability of banana screen operation and greatly extends the service life of the equipment.
04/ Easy Maintenance
Banana screens are designed with modular components to facilitate quick and timely replacement of parts, reducing downtime and maintenance costs.
05/ A Variety Of Screen Plates Are Available ( Variety Screen Plates Option)
Banana screen plates are available in a variety of materials, such as woven/wedge wire, polyurethane modular panels and rubber modular panels, to meet the screening needs of different customers.
Submit your requirements and talk with one of our technical engineer about your project.
Banana Screen Brochure Download
Banana Screen Application And Process
Processes:
Dewatering Screening
Fine wet Screening
Secondary Screening
Dry Classification
Fine Removal/Desliming
Tertiary Screening
Wet Screening
Discharge Screening
Material:
Coal
Copper
Sand
Coke
Bauxite
Gravel
Coal Gangue
Rare Earth
Shale
Lignite
Gypsum
Slag
Gold
Diamond
Manufacturing Facilities
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.
Strict Quality Control
At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.
Banana Screen Cases
Submit your requirements and talk with one of our technical engineer about your project.
Get The Most Suitable Product Solution And Quotation For Free!!!
General Technical Specifications
EXCT Banana Screens are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.
| Model | Layers | Screen Spec W×L(m) |
Screen Area (㎡) |
Feeding Size (mm) |
Handling Capacity (t/h) |
Power (Kw) |
| BMVS 1861 | 1 | 1.8×6.1 | 10.98 | ≤400 | 50-100 | 22kw |
| BMVS 2461 | 1 | 2.4×6.1 | 14.64 | ≤400 | 150-280 | 30Kw |
| BMVS 2473 | 1 | 2.4×7.3 | 17.52 | ≤400 | 150-300 | 30Kw |
| BMVS 3061 | 1 | 3.0×6.1 | 18.3 | ≤400 | 180-330 | 37Kw |
| BMVS 3073 | 1 | 3.0×7.3 | 21.9 | ≤400 | 240-380 | 37Kw |
| BMVS 3661 | 1 | 3.6×6.1 | 21.96 | ≤400 | 240-400 | 37Kw |
| BMVS 3673 | 1 | 3.6×7.3 | 26.28 | ≤400 | 290-480 | 45 Kw |
| BMVS 2461 | 2 | 2.4×6.1 | 29.28 | Upper screen: ≤400 Lower screen: ≤150 |
180-520 | 37Kw |
| BMVS 3061 | 2 | 3.0×6.1 | 36.6 | Upper screen: ≤400 Lower screen: ≤150 |
250-800 | 55Kw |
| BMVS 3073 | 2 | 3.0×7.3 | 43.8 | Upper screen: ≤400 Lower screen: ≤150 |
300-1000 | 55Kw |
| BMVS 3661 | 2 | 3.6×6.1 | 43.92 | Upper screen: ≤400 Lower screen: ≤150 |
300-1000 | 55Kw |
| BMVS 3673 | 2 | 3.6×7.3 | 52.56 | Upper screen: ≤400 Lower screen: ≤150 |
350-1200 |
75Kw |
Selection Instruction
1.Which material to be screened: ______
2.Handling capacity:______t/h
3.Material density: ______t/m3
4.Max. granule size of the feeding material: ______mm
5.Layer number: ______
6.Mesh size of each layer: ______mm
7.Particle distribution percentage:______
please check the following example to help you undertand it:
If the layer number is two, the mesh size of each layer is 50 mm and 25 mm, then after the material is screened, three different sizes of materials will be obtained:
Big material≥50 mm; 25mm≤ Middle material < 50mm; Small material<25mm.
We want to confirm the following information:
a.The percentage of big material in the whole material:______%;
b.The percentage of middle material in the whole material:______%;
c.The percentage of small material in the whole material:______%;
8.What equipment is used to feed the material into the banana screen:______
9.What equipment is used to discharge the material from the banana screen: ______
10.Working power supply: ______V ______HZ
11.Does the banana screen work alone or with other equipment to form a system? If forming a system, do you have preliminary design or hand-drawn sketch? If have, Please send it to our engineer for reference.
Banana Screen Spare Parts
Vibration Exciter
25mm Polyurethane Screen Plates
Lining Plates
Universal Coupling
Spring
V-Belt
Banana Screen Spare Parts
Project Feasibility Report
Site Design and Planning
Model Selection and Proposal
Model Selection Calculation
3D Modeling and Drawings
Civil Design
Installation and Commissioning
Remote Diagnosis
Training Service
Maintenance Schedule
Hot Tags: Banana Screen | Banana Vibrating Screen For Coal In Open Pit Plant, China Banana Screen | Banana Vibrating Screen For Coal In Open Pit Plant suppliers, manufacturers, banana screen, Banana Style Screens, banana vibrating screen, screen banana
