Disc Screen

The Disc Screen is an advanced screening machine that provides both separation and conveying functions. Its design features multiple shafts equipped with heavy-duty discs, which rotate in the same direction to form a large and active screening surface. This ensures efficient material handling, steady feed flow, and reliable screening results across various applications.

 

Also called a Disc Screen or Wobble Feeder, the Disc Screen demonstrates superior performance in handling materials that are damp, cohesive, or prone to sticking. Compared with conventional vibrating screens, its open rotating design prevents blockages, allowing uninterrupted operation and preserving screening accuracy.

 

Our Disc Screens are widely utilized in coal processing, mineral mining, metallurgy, cement production, and chemical industries. They combine durability, adaptability, and high efficiency, offering customers long service life, reduced operating costs, and consistent productivity in even the most challenging environments.

 

 

 

 

The screening area consists of many parallel arranged roller shafts, the screen shaft is equipped with a number of staggered screen discs, the roller shafts rotate in the same direction, to realize the feeding and screen of materials.

 

The Screen surface of Disc Screen is composed of several parallel arranged screen shafts equipped with shaped screen discs, and the screen shafts are driven by the Driving device to rotate in the same direction at the same speed, forming a rolling screen surface.

When the material flows on the screen surface, it can form a material flow of equal thickness and with a certain acceleration.

The gap between the screen shaft and the screen disc forms the screen hole, the material less than the screen hole is subjected to its own gravity and the rotating force of the screen shaft, and becomes the material under the screen through the screen holes. Material larger than the screen holes continues to enter along the screen surface under the action of the rotating screen disc, becoming the material on the screen, and finally achieving the classification of the material.

 

 

 

 

 

 

Our company has skilled technical workers and perfect quality management system, to ensure the high quality of the core components of the Disc Screen , to provide a guarantee for the high-performance operation of the product.

  Screen Disc

The screen disc is made by casting a wear-resistant manganese-chromium alloy steel as a whole, which has excellent wear resistance. It can withstand the impact and wear of large pieces of materials and will not undergo any deformation or fracture.
The screen disc is designed as a parabolic sieve plate shape and is rounded to eliminate sharp corners, minimizing the rotational resistance of the sieve plate.
The parabolic screen disc can maximize the disturbance ability of the roller screen disc on the material flow and improve the screening rate.

 

 

 

 

 

 

 

A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.

 

 

 

 

At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.

EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.

 

 

 

 

1.Which material to be screened: ____________
2.Handling capacity: __________ (t/h)
3.Material density:___________(t/m3)
4.Max. granule size of the feeding material: ______mm
5.What is the percentage of the maximum material in the total feed materials? _________%
6.What is the size of the screen hole of the Disc Screen ?__________(mm)
7.Are there any requirements for the arrangement of the Disc Screen ? Is it horizontal or inclined? 
8.Which kind of equipment will feed the material into Disc Screen ?
9.Which kind of equipment will receive the material from Disc Screen ?
10.Does the Disc Screen work alone or with other equipment to form a system? If forming a system, please provide the flow chart or layout drawing of the whole system for our engineers to reference.

 

 

 

 

 

 

 

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