The working principle of the Misalignment Switch is: when the conveyor belt deviation, the conveyor belt touches the switch roller of the Misalignment Switch and deflects it. When the deflection angle of the roller reaches level 1 switch Angle, the switch sends an alarm signal. When the conveyor belt is seriously deviated and reaches the 2-level switching angle, the switch will send the stop signal, realizing the automatic stopping of the conveyor deviation fault.
Technical Specifications
Output Contacts | 1NO+1NC or 2NO+2NC Contacts Are Available As Per Customer Requirement. |
Termination | Suitable To Accept 2.5 Mm Sq Conductors. Separate Earthing Studs Are Provided |
Housing | Dmc Or Cast Aluminium, Dust And Water Tight To Ip – 65 Grade. Cast Iron Enclosure Available Optionally |
Contact Rating | 16 Amp At 440v Ac On Resistive Load. They Are Suitable For Lower Rating Also. (E.G. 5a At 240v Ac) |
Service Life | Reliable Action 100,000 Times |
Feature:
1. Misalignment Switch adapts special flameproof enclosure suitable for various complex working environments.
2. Misalignment Switch uses standardized design, modular production to ensure the interchangeability of parts.
3. Detecting conveyor deviations to shut off the belt conveyor, preventing material spillage and other failures.
4. The shell has high protection grade, good sealing, which is waterproof and dustproof, and can be used in harsh environments.
Application:

Installation Method:
1. The deviation switch shall be installed on both sides of the belt conveyor, and the position of the deviation switch should be such that the vertical roller is perpendicular to the belt side plane and the belt side edge is fixed at 1/4-1/3 of the roller in a suitable position.
2. The distance between the vertical roller and the belt should normally be within the natural offset of the belt, plus 50~100 mm.
3. The deviation switches are mounted in pairs at the head, tail, and intermediate positions. In general, three pairs of tapes having a length of 100 meters are suitable.
4. After the mounting bracket is welded or bolted to the machine frame, tighten the running switch to the mounting bracket with bolts.
About Us:
Henan Excellent Machinery Co., Ltd (hereinafter referred as EXCT) is committed to the EPC project of bulk material crushing & screening and continuous conveying systems, which includes exploration & design, production & integration, engineering logistics, project implementation & management, project commissioning & operation and spare parts service etc.
Working Principle of Belt Sway Switch
The Belt sway switch has generally two operating points ⇒ One for the Alarm and The other for the Tripping.
There may be a chance that the conveyor belt touches the roller while running and it pushes the roller lever. When the lever tilts and reaches at 20 °C, it is the point at which it gives an alarm signal to the user. When the lever angle reaches above 35 °C, it gives an emergency stop signal to the belt conveyor and remains in this condition until the belt starts running in the proper position.
The belt sway switches detect any deviation or displacement in the running belt and thus prevents it from further damage. The belt sway switch is made of high-reliability micro switches, ball-bearing, and a roller lever which is tilted at 75 °C.
Why choose us?
- At our factory, we are dedicated to providing our customers with the highest quality Belt Conveyor Sway Switch products and exceptional customer service.
- Our corporate culture is that we treat our customers by providing safe, high quality and stable energy products and good after-sales service, so that enterprises can create more abundant business value and urban and rural residents can enjoy a better quality of life.
- Our Belt Conveyor Sway Switch products are designed with safety and efficiency in mind, making them the ideal choice for conveyor systems.
- We are not only concerned about the efficiency of our company, but also more concerned about the employees' own development and their happiness.
- We strive to innovate and develop new products that provide our customers with the latest in conveyor safety technology and efficiency.
- With the development of the economy, the globalization of the market, the customization of products and the specialization of business technologies, the competition has become more and more fierce.
- We offer a full range of Belt Conveyor Sway Switch products to meet the diverse needs of our customers, ensuring their safety and efficiency.
- We use advanced professional production equipment to test our Misalignment Switch, to ensure that they are in a high-energy state.
- We are committed to providing our customers with the highest quality Belt Conveyor Sway Switch products and exceptional service.
- We have actively explored and practiced in cultivating enterprise spirit, shaping corporate image and improving staff quality, and have accumulated a relatively deep cultural heritage.
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