Banana Screen Design

The EXCT Banana Screen is a high-performance screening solution designed for continuous operation in coal, mineral, and aggregate processing plants. Its curved multi-slope deck design combines steep and gentle angles to achieve rapid material stratification, effective fines separation, and excellent dewatering performance. The screen delivers superior efficiency and large processing capacity while maintaining a compact footprint.

The screen body is fabricated from high-strength Q355D structural steel and assembled through bolted and riveted joints to ensure rigidity and fatigue resistance. Advanced vibration technology provides high excitation force with low noise and smooth motion, enhancing operational stability. With modular deck panels, simplified maintenance access, and a fully optimized dynamic balance, the EXCT Banana Screen guarantees long-lasting, energy-efficient performance under the toughest working conditions.

 

 

 

Banana screen adopts multi-slope screen deck, which has high handling capacity and high screening efficiency.

 

 Banana screen consists of several sections of screen deck, and the angle of inclination of screen deck gradually decreases from the feeding end to the discharging end.

 When the banana screen operation, the feeding end screen surface due to the larger angle, the material into the screen surface with a large acceleration rapidly forward and rapid stratification, materials smaller than the screen holes is in full contact with the screen surface and smooth through the screen.

 The angle of the screen surface at the discharge end is gentle, and the material movement speed gradually slows down, fully allowing the remaining materials smaller than the screen hole to pass through the screen, greatly improving the screening efficiency.

 The banana screen can meet specific application requirements by changing the inclination angle of the multi-slope screen deck. The angle of the multi-slope screen deck determines the running speed of the material on the screen deck and the handling capacity of the banana screen.

 

 

 

 

 

 

 

01/  Multi-angle Screen Surface Design

The innovative multi-stage inclined screen surface can dynamically adjust the conveying speed of materials, significantly accelerating the stratification and screening process of materials of different particle sizes. This design ensures that both fine particles and large chunks can achieve efficient and precise separation, significantly enhancing the processing capacity and screening efficiency of a single machine.

 

02/ Sturdy And Durable Structure

The core component of the sieve body is made of high-quality and high-strength alloy steel and is precisely assembled through advanced techniques, ensuring excellent structural strength and integrity of the entire machine. Even under continuous high-load impacts, the banana sieve can maintain excellent stability and reliability, guaranteeing the continuous and stable operation of the production line.

 

03/ Efficient Vibration System

Equipped with a precisely calculated balanced drive mechanism, it can generate powerful and concentrated excitation forces while ensuring smooth operation of the equipment. This design effectively isolates harmful vibrations, minimizing the structural transmission to the supporting foundation. It not only enhances the screening efficiency but also reduces the negative impact on the building structure.

 

04/ Modularization And Rapid Maintenance

By adopting modular component designs and easily accessible maintenance access channels, the daily inspection, lubrication, and replacement of worn parts become extremely convenient. This user-friendly design significantly reduces the downtime required for maintenance, enabling customers to achieve higher equipment utilization and operational efficiency.

 

05/ Energy Conservation And Long Lifespan

Through dynamic optimization, the use of wear-resistant liners in key parts, and efficient vibration modes, this equipment consumes less energy during operation. Additionally, the combination of durable materials and scientifically designed components significantly extends the service life of the screening machine and screen mesh, effectively reducing your total cost of ownership.

 

06/ Widely Adaptable To Various Materials
The banana screen, with its unique screen surface structure and powerful vibration parameters, can efficiently process a wide range of materials including ores, crushed stones, and artificial particles. Its outstanding adaptability meets the diverse screening needs of industries such as mining, sand and gravel aggregates, and metallurgy, making it an ideal choice for the classification of medium and fine-grained materials.

 

 

Submit your requirements and talk with one of our technical engineer about your project.

Contact Us For Best Price

 

 

 

 

 

 

 

 

 

 

 

At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.

 

EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.

 

 

 

Submit your requirements and talk with one of our technical engineer about your project.

Get The Most Suitable Product Solution And Quotation For Free!!!

 

 

 

 

EXCT Banana Screens are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.

 

Model	Layers	Screen Spec W×L(m)	Screen Area (㎡)	Feeding Size (mm)	Handling Capacity (t/h)	Power (Kw)
BMVS 1861	1	1.8×6.1	10.98	≤400	50-100	22kw
BMVS 2461	1	2.4×6.1	14.64	≤400	150-280	30Kw
BMVS 2473	1	2.4×7.3	17.52	≤400	150-300	30Kw
BMVS 3061	1	3.0×6.1	18.3	≤400	180-330	37Kw
BMVS 3073	1	3.0×7.3	21.9	≤400	240-380	37Kw
BMVS 3661	1	3.6×6.1	21.96	≤400	240-400	37Kw
BMVS 3673	1	3.6×7.3	26.28	≤400	290-480	45 Kw
BMVS 2461	2	2.4×6.1	29.28	Upper screen: ≤400 Lower screen: ≤150	180-520	37Kw
BMVS 3061	2	3.0×6.1	36.6	Upper screen: ≤400 Lower screen: ≤150	250-800	55Kw
BMVS 3073	2	3.0×7.3	43.8	Upper screen: ≤400 Lower screen: ≤150	300-1000	55Kw
BMVS 3661	2	3.6×6.1	43.92	Upper screen: ≤400 Lower screen: ≤150	300-1000	55Kw
BMVS 3673	2	3.6×7.3	52.56	Upper screen: ≤400 Lower screen: ≤150	350-1200	75Kw

 

 

 

 

1.Which material to be screened: ______

2.Handling capacity:______t/h

3.Material density: ______t/m3

4.Max. granule size of the feeding material: ______mm

5.Layer number: ______

6.Mesh size of each layer: ______mm

7.Particle distribution percentage:______
please check the following example to help you undertand it:
If the layer number is two, the mesh size of each layer is 50 mm and 25 mm, then after the material is screened, three different sizes of materials will be obtained:

Big material≥50 mm; 25mm≤ Middle material < 50mm; Small material<25mm.

We want to confirm the following information:
a.The percentage of big material in the whole material:______%;
b.The percentage of middle material in the whole material:______%;
c.The percentage of small material in the whole material:______%;

8.What equipment is used to feed the material into the banana screen:______

9.What equipment is used to discharge the material from the banana screen: ______

10.Working power supply: ______V ______HZ

11.Does the banana screen work alone or with other equipment to form a system? If forming a system, do you have preliminary design or hand-drawn sketch? If have, Please send it to our engineer for reference.

 

 

 

 

 

 

 

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