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Coal Mining Vibrating Screen

The EXCT Coal Mining Vibrating Screen adopts a multi-angle screen surface design, effectively solving the problems of "material leakage" and "insufficient screening" in traditional straight screens for raw coal. With the same floor area, the equipment's processing capacity is increased by 1.5 to 2.5 times. The powerful exciter ensures efficient classification of wet and sticky coal, and the rapid net changing system reduces maintenance time to less than 30 minutes. It is a modern screening solution that combines high productivity, durability, and ease of maintenance.

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  • Description

    The EXCT Coal Mining Vibrating Screen adopts a multi-angle screen surface design, effectively solving the problems of "material leakage" and "insufficient screening" in traditional straight screens for raw coal. With the same floor area, the equipment's processing capacity is increased by 1.5 to 2.5 times. The powerful exciter ensures efficient classification of wet and sticky coal, and the rapid net changing system reduces maintenance time to less than 30 minutes. It is a modern screening solution that combines high productivity, durability, and ease of maintenance.

     

     

    How Coal Mining Vibrating Screen Work?

     

    Coal Mining Vibrating Screen adopts multi-slope screen deck, which has high handling capacity and high screening efficiency.

     

     Coal Mining Vibrating Screen consists of several sections of screen deck, and the angle of inclination of screen deck gradually decreases from the feeding end to the discharging end.

     When the Coal Mining Vibrating Screen operation, the feeding end screen surface due to the larger angle, the material into the screen surface with a large acceleration rapidly forward and rapid stratification, materials smaller than the screen holes is in full contact with the screen surface and smooth through the screen.

     The angle of the screen surface at the discharge end is gentle, and the material movement speed gradually slows down, fully allowing the remaining materials smaller than the screen hole to pass through the screen, greatly improving the screening efficiency.

     The Coal Mining Vibrating Screen can meet specific application requirements by changing the inclination angle of the multi-slope screen deck. The angle of the multi-slope screen deck determines the running speed of the material on the screen deck and the handling capacity of the banana screen.

     

     

     

     

     

    Coal Mining Vibrating Screen Details

     

    Banana Screen Drive Device

    Drive Device

    The motor drives the vibration exciter to rotate through the small pulley, V-belt, large pulley, and the end bearing seat, thereby causing the screen machine to produce linear motion. The frequency of the Coal Mining Vibrating Screen can be easily adjusted by replacing the motor pulley, so as to adapt to the grading and dewatering and demediation operation of materials under different working conditions. This transmission method has large transmission torque, good transmission effect, long service life, and can achieve long-term continuous and reliable operation.

    Banana Screen Vibration Exciter

    Vibration Exciter

    The vibration exciter adopts the ZYQX series high-efficiency gear-driven thin oil lubricated box-type vibration exciter which is independently developed and manufactured by ourselves. It is equipped with imported SKF large clearance vibration machinery special bearings. The specially designed special sealing structure of the shaft end can ensure that dust or other foreign matter cannot enter the inside of the vibration exciter. The eccentric torque of the vibration exciter eccentric wheel is adjustable to meet the different amplitude requirements of the equipment for materials.

    Banana Screen Vibration Exciter Base Beam

    Vibration Exciter Base Beam

    Coal Mining Vibrating Screen beam is a rectangular hollow structure with high rigidity and light weight, and completely eliminates splicing in the vertical direction. This structural design has a high safety factor and is suitable for complex working conditions. The base beam of the vibration exciter plays a vital role in the operation of the banana screen. It adopts a box-shaped cross-section design and is equipped with reinforced plates, which are high in stiffness and light in weight. The special design of the reinforced flange can effectively improve the strength of the banana screen.

    Banana Screen Screen Body

    Screen Body

    The side plate of frame is made of high quality low alloy and high strength structural steel plate. The high precision laser cutting machine is used to complete the feeding and drilling of the whole steel plate at one time, without splicing, and the appearance is smooth and beautiful. In the area where the force of the side plate is large, the strengthening plate, the protection plate and the strengthening Angle steel are reasonably arranged to effectively increase the strength of the side plate, so that the load of the side plate is evenly distributed, so as to prevent elastic deformation.

    Banana Screen Screen Plate

    Screen Plate

    The screen plate is made of foreign advanced technology, modular design, high degree of universality, and the screen plate can be completely interchangeable between different models. It is fixed by polyurethane slot, easy to install and disassemble. The two sides of the screen plate are mounted with polyurethane side bar and polyurethane wedge, which can fix the screen plate, effectively prevent the material from wearing the screen machine side plate, and extend the service life of the screen frame.

    Banana Screen Damping Device

    Damping Device

    Screen using steel cylindrical spiral compression spring shock absorption, using special parameters design, large bearing capacity, long service life, excellent shock absorption effect.

     

    Coal Mining Vibrating Screen Features

     

    01/  Designed Specifically For High Coal Production

    The EXCT Coal Mining Vibrating Screen is tailored to meet the core requirement of handling large quantities of coal. It features multiple inclined sieve surfaces to ensure that the raw coal can be rapidly and thinly screened on the sieve. The single-machine processing capacity can easily exceed 400 tons per hour, making it the preferred screening equipment for large coal preparation plants to achieve high production and efficiency.

     

    02/ Extremely High Processing Capacity

    Thanks to the optimized screen surface structure and powerful excitation force of EXCT, our special coal Coal Mining Vibrating Screen has outstanding unit area processing capacity. Taking the 3673 model as an example, when processing raw coal, the designed processing capacity is stable and ≥ 420 tons per hour. Under the same area, the processing capacity can reach 1.5 to 2.5 times that of traditional straight vibrating screens, fully meeting the production needs of modern large-scale coal preparation plants for high throughput.

     

    03/ Outstanding Handling Capability For Wet And Sticky Coal

    When dealing with raw coal with high moisture content, the EXCT banana screen, with its multiple different vibration intensities and screen surface inclination angles, can effectively break up the material layer and prevent adhesion. Even if the surface moisture of the coal is within a certain range, it can still maintain smooth screening and effectively solve the problem of blocked holes.

     

    04/ PRecise Classification With Low Oversize Rate

    The EXCT Coal Mining Vibrating Screen has extremely high screening efficiency. The upper layer screening efficiency is ≥ 95%, and the lower layer is ≥ 90%. The oversize rate is strictly controlled below 5%. This ensures stable quality of the clean coal product, meets strict customer specification requirements, and reduces quality disputes.

     

    05/ Heavy-duty Structure Impact Resistance

    The screen box of the EXCT Coal Mining Vibrating Screen is made of high-strength steel and has a riveted structure, which can withstand continuous impacts from large pieces of coal and gangue. The overall design is robust, with low dynamic load, which saves a significant amount of construction costs for the foundation and is particularly suitable for heavy-duty conditions in mines or on the ground.

     

    06/  Energy-saving And Consumption-reducing Operation
    The EXCT Coal Mining Vibrating Screen adopts advanced dynamic design and efficient transmission system. Under the same processing capacity, it consumes less energy compared to traditional screening equipment. This helps coal preparation plants significantly reduce the power consumption for processing each ton of coal, achieving green and low-carbon production.

     

     

    Contact Us-2
    Contact Us For Coal Mining Vibrating Screen Best Price

    Submit your requirements and talk with one of our technical engineer about your project.

     

     

     

    Coal Mining Vibrating Screen Brochure Download

     

    Banana Screen Brochure Download

     

     

     

    Coal Mining Vibrating Screen Application And Process

     

     

    Processes:

    Dewatering Screening

    Fine wet Screening

    Secondary Screening

     

    Dry Classification

    Fine Removal/Desliming

    Tertiary Screening

     

    Wet Screening

    Discharge Screening

    Material:

    Coal

    Copper

    Sand

    Coke

    Bauxite

    Gravel

    Coal Gangue

    Rare Earth

    Shale

    Lignite

    Gypsum

    Slag

    Gold

    Diamond

     

     

     

    Manufacturing Facilities

     

    A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.

    Five-Axis Gantry Machining-Center
    Five-axis Gantry Machining-center
    Vertical CNC Machining Center
    Vertical CNC Machining Center
    CNC Boring And Milling Machining Center
    CNC Boring And Milling Machining Center
    Vertical Machining Center
    Vertical Machining Center
    EXCT Manufacturing Facilities Laser Pipe Cutting Machine
    Laser Pipe Cutting Machine
    Welding Robot Workstation
    Welding Robot Workstation

     

     

     

    Strict Quality Control

     

    At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.

     

    EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.

    Customer Quality Inspection
    Customer quality inspection
    Customer Quality Inspection-2
    Customer quality inspection
    Third-Party Quality Inspection
    Third-party quality inspection
    Ultrasonic Flaw Detection
    Third-party quality inspection
    Currency Test When Running
    Self-inspection
    Voltage detection
    Self-inspection
    Shaft Temperature Detection
    Self-inspection
    Noise Detection
    Self-inspection

     

     

     

    Coal Mining Vibrating Screen Cases

     

     Banana Screen Cases
     
    Banana Screen Cases-2
     
    Banana Screen Cases-3
     
    Banana Screen Cases-4
     
    Banana Screen Cases-5
     
    Banana Screen Cases-6
     
    Contact Us
    Get The Most Suitable Product Solution And Quotation For Free!!!

    Submit your requirements and talk with one of our technical engineer about your project.

     

     

    General Technical Specifications

     

    EXCT Coal Mining Vibrating Screen are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.

     

    Model Layers Screen Spec
    W×L(m)
    Screen Area
    (㎡)
    Feeding Size
    (mm)
    Handling Capacity
    (t/h)
    Power
    (Kw)
    BMVS 1861 1 1.8×6.1 10.98 ≤400 50-100 22kw
    BMVS 2461 1 2.4×6.1 14.64 ≤400 150-280 30Kw
    BMVS 2473 1 2.4×7.3 17.52 ≤400 150-300 30Kw
    BMVS 3061 1 3.0×6.1 18.3 ≤400 180-330 37Kw
    BMVS 3073 1 3.0×7.3 21.9 ≤400 240-380 37Kw
    BMVS 3661 1 3.6×6.1 21.96 ≤400 240-400 37Kw
    BMVS 3673 1 3.6×7.3 26.28 ≤400 290-480 45 Kw
    BMVS 2461 2 2.4×6.1 29.28 Upper screen: ≤400
    Lower screen: ≤150
    180-520 37Kw
    BMVS 3061 2 3.0×6.1 36.6 Upper screen: ≤400
    Lower screen: ≤150
    250-800 55Kw
    BMVS 3073 2 3.0×7.3 43.8 Upper screen: ≤400
    Lower screen: ≤150
    300-1000 55Kw
    BMVS 3661 2 3.6×6.1 43.92 Upper screen: ≤400
    Lower screen: ≤150
    300-1000 55Kw
    BMVS 3673 2 3.6×7.3 52.56 Upper screen: ≤400
    Lower screen: ≤150
    350-1200

    75Kw

     

     

     

    Selection Instruction

     

    1.Which material to be screened: ______

    2.Handling capacity:______t/h

    3.Material density: ______t/m3

    4.Max. granule size of the feeding material: ______mm

    5.Layer number: ______

    6.Mesh size of each layer: ______mm

    7.Particle distribution percentage:______
    please check the following example to help you undertand it:
    If the layer number is two, the mesh size of each layer is 50 mm and 25 mm, then after the material is screened, three different sizes of materials will be obtained:

    Big material≥50 mm; 25mm≤ Middle material < 50mm; Small material<25mm.

    We want to confirm the following information:
    a.The percentage of big material in the whole material:______%;
    b.The percentage of middle material in the whole material:______%;
    c.The percentage of small material in the whole material:______%;

    8.What equipment is used to feed the material into the banana screen:______

    9.What equipment is used to discharge the material from the banana screen: ______

    10.Working power supply: ______V ______HZ

    11.Does the Coal Mining Vibrating Screen work alone or with other equipment to form a system? If forming a system, do you have preliminary design or hand-drawn sketch? If have, Please send it to our engineer for reference.

     

     

     

    Coal Mining Vibrating Screen Spare Parts

     

    Banana Screen Vibration Exciter

    Vibration Exciter

    Banana Screen 25mm Polyurethane Screen Plates

    25mm Polyurethane Screen Plates

    Banana Screen Lining Plates

    Lining Plates

    Banana Screen Universal Coupling

    Universal Coupling 

    Banana Screen Spring

    Spring

    Banana Screen V-Belt

    V-Belt

     

     

    Coal Mining Vibrating Screen Service

     

     

    Banana Screen Service

     

    Project Feasibility Report

    Site Design and Planning

    Model Selection and Proposal

    Model Selection Calculation

    3D Modeling and Drawings

    Civil Design

    Installation and Commissioning

    Remote Diagnosis

    Training Service

    Maintenance Schedule

     

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