The Roller Screen Coal is an advanced screening machine engineered for reliable material separation and transport.
Featuring multiple shafts with heavy-duty discs rotating in the same direction, it creates an effective screening area that enables smooth, controlled, and continuous operation. This ensures consistent throughput while maintaining high separation efficiency.
Also recognized as Wobble Feeder or Disc Screen, the Roller Screen Coal excels at handling wet, adhesive, or oversized materials. Unlike vibrating screens, its unique rotating structure prevents clogging and blockage, helping to sustain high production rates and reliable screening quality under difficult material conditions.
Our Roller Screen Coal are trusted in industries such as coal preparation, mineral processing, metallurgy, cement, and chemicals. Their rugged construction, reduced maintenance requirements, and long wear life bring operators significant benefits in productivity and cost savings, making them ideal for heavy-duty applications.
How Roller Screen Coal Work?
The screening area consists of many parallel arranged roller shafts, the screen shaft is equipped with a number of staggered screen discs, the roller shafts rotate in the same direction, to realize the feeding and screen of materials.
The Screen surface of Roller Screen Coal is composed of several parallel arranged screen shafts equipped with shaped screen discs, and the screen shafts are driven by the Driving device to rotate in the same direction at the same speed, forming a rolling screen surface.
When the material flows on the screen surface, it can form a material flow of equal thickness and with a certain acceleration.
The gap between the screen shaft and the screen disc forms the screen hole, the material less than the screen hole is subjected to its own gravity and the rotating force of the screen shaft, and becomes the material under the screen through the screen holes. Material larger than the screen holes continues to enter along the screen surface under the action of the rotating screen disc, becoming the material on the screen, and finally achieving the classification of the material.
Roller Screen Coal Core Components
Our company has skilled technical workers and perfect quality management system, to ensure the high quality of the core components of the Roller Screen Coal , to provide a guarantee for the high-performance operation of the product.
Screen Shaft Assembly
The screen shaft assembly is composed of motor + reducer, screen shaft, screen disc, flat key, locking nut, coupling, bearing seat and bearing seat accessories. The drive motor is connected with the reducer and screen shaft through the coupling.
The design of the screen shaft is reasonable and safe, which can effectively avoid the phenomenon of bending and breaking of the roller shaft.
When any group of screen shafts fails, the material can continue to move forward under the push of previous screen shaft, and the screening can operate as usual. The screen shaft bearing seat is installed on the outside of the screen box side plate for easy disassembly.

Screen Disc
The screen disc is made by casting a wear-resistant manganese-chromium alloy steel as a whole, which has excellent wear resistance. It can withstand the impact and wear of large pieces of materials and will not undergo any deformation or fracture.
The screen disc is designed as a parabolic sieve plate shape and is rounded to eliminate sharp corners, minimizing the rotational resistance of the sieve plate.
The parabolic screen disc can maximize the disturbance ability of the roller screen disc on the material flow and improve the screening rate.



Roller Screen Coal Details

Drive Device
It adopts single-axis single-motor drive or multi-axis chain combination transmission mode, reasonable power configuration and screen surface structure to evenly distribute the material load in the screen and ensure smooth operation.
The design structure of the driving device is simple, easy to install and disassemble, and the connected screen shaft is not moved when disassembling.
The driving device is compact in size, light in weight, long in life and low in maintenance cost.

Screen Disc
Roller Screen Coal disc with staggered layout, more reasonable design. Roller Screen Coal disc has good impact resistance and will not appear any deformation and fracture phenomenon.
Roller Screen Coal disc has good wear resistance and long service life. The parabolic shape screen disc has reasonable design and high assembly accuracy, which can improve the screening accuracy.

Screen Box
The main body of the Roller Screen Coal is welded with low-alloy high-strength structural steel. All screen shaft assemblies are fixed to the machine body through connecting bolts. Wear-resistant lining plates are installed on the side of the machine body to avoid direct contact between materials and the box, greatly extending the service life of the equipment. And the wear-resistant lining plate and the screen box are connected by bolts, which is easy to replace.

Protective Housing
The protective housing of the Roller Screen Coal is welded with NM500 wear-resistant alloy steel plate, sprayed with anti-rust and anti-corrosion paint, and connected with the hopper and the outlet housing at the front and back.
The overall sealing of the screen box can effectively prevent dust pollution, reduce the impact on the environment, and meet the requirements of green construction.
The protective housing is provided with an observation window to facilitate the observation of the operation of the machine.

Wear-Resistant Lining Plate
The wear-resistant lining plate is made of alloy material, and the whole production process adopts welding, heat treatment, machining and other assembly line production, which has a long service life and strong wear resistance, toughness and impact resistance.
The inside of the screen box and the contact surface between the guide groove and the material are provided with wear-resistant lining plates, which can protect the screen box and increase the life of the guide groove. The lining plate is fixed together with the mother plate by bolts, and the replacement is convenient.

Self-cleaning Device
The self-cleaning device of the screen shaft is made of wear-resistant steel and is equipped with a cutting edge, which is inclined to the lower part of the screen shaft. Some fibrous debris and sticky materials attached to the screen will be automatically cleaned off by the cleaning device to solve the blockage of the screen surface.
Roller Screen Coal Features
01/ Large Processing Capacity
The Roller Screen Coal is designed specifically to handle high-intensity, high-volume material conveying. Its unique structure ensures it can process massive amounts of raw materials per unit time, easily meeting the stringent processing capacity requirements of large-scale mines and modern industrial production lines. It is the core guarantee for achieving large-scale, continuous production.
02/ Effective Material Separation
The Roller Screen Coal achieves excellent classification performance through its precisely calculated and arranged disc structure. It accurately separates input material into oversized particles, acceptable material, and undersize, ensuring that each material is routed to the most appropriate next step, significantly improving final product purity and overall process efficiency.
03/ Wear-Resistant Components
To address the inevitable severe wear during the screening process, the Roller Screen Coal 's core components (such as the discs and shafts) are manufactured from special wear-resistant alloy steel or composite materials. This design provides the equipment with unparalleled wear resistance, significantly extending its service life and significantly reducing the frequency and cost of replacement parts due to component damage.
04/ Continuous Throughput
The Roller Screen Coal features a built-in, efficient self-cleaning mechanism. During operation, the relative rotation of adjacent discs effectively prevents sticky or fine materials from clogging and clogging, ensuring continuous and smooth operation even under harsh conditions. This completely avoids unplanned downtime caused by material blockage and ensures stable and efficient production lines.
05/ Energy-Saving Operation
Investing in a Roller Screen Coal is a highly foresighted decision. Its precise pre-screening reduces wear and stress on downstream crushers, while its low failure rate and long maintenance intervals significantly reduce maintenance costs. Combined with the increased productivity it brings, the Roller Screen Coal offers unparalleled cost-effectiveness and return on investment over the equipment's entire lifecycle.
Submit your requirements and talk with one of our technical engineer about your project.
Roller Screen Coal Brochure Download
Why Choose Roller Screen Coal ?
Roller Screen Coal VS conventional screens, have the following advantages.
Roller Screen Coal s distinctly outclass conventional screens, especially in the case of difficult to screen, wet, sticky bulk materials, feeding and screening is distinctly outclass to conventional screens, which often exhibit baking and sticking with these materials.
Roller Screen Coal operate with low energy consumption and low profile requirements, and without vibration, noise or transmitted stresses, making them ideal for both stationary and portable applications.
Compared with the traditional screen that uses vibration to separate materials, the Roller Screen Coal does not vibrate, the equipment is relatively strong, does not require frequent maintenance and overhaul, and the overall life of the equipment is longer.
Roller Screen Coal are self-cleaning and designed to resist clogging and reduce blinding. They also feature an automatic lubrication system and a jog reverse function to quickly and easily solve any jamming situation.
Roller Screen Coal can be fed by an apron feeder or directly via trucks or loaders. No other equipment is required to assist the feeding, reducing the cost of civil construction and equipment.

Manufacturing Facilities
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.






Strict Quality Control
At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.








Roller Screen Coal Cases
Roller Screen Coal are especially suitable for wet, sticky materials, and stripping out materials with high percentages of clay. Roller Screen Coal are used in aggregate and mining applications to sort the run-of-mine material before the primary crusher.








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General Technical Specifications
EXCT Roller Screen Coal are customized for each application material to provide the best configuration and meet all your requirements. Configuration information is typical values for reference. Please contact our technical engineers for more assistance with equipment selection.
| Model | Screen Width (Mm) | Controlled Axis/Base | Graded Particle Size (Mm) | Drive Power (Kw) | Handling Capacity(T/H) |
| GZS1208 | 1200 | 8 | 10-100 | 15 | 150-300 |
| GZS1412 | 1 400 | 12 | 10-100 | 2x 15 | 200-500 |
| GZS1618 | 1600 | 18 | 10-100 | 3x 18.5 | 400-800 |
| GZS1824 | 1 800 | 24 | 10-100 | 4×22 | 600- 1000 |
| GZS2024 | 2000 | 24 | 10-100 | 4×30 | 800-1200 |
| GZS2430 | 2400 | 30 | 10-100 | 5×37 | 1000-1800 |
Note: The number of rolls can be customized according to customer requirements.
Selection Instruction
1.Which material to be screened: ____________
2.Handling capacity: __________ (t/h)
3.Material density:___________(t/m3)
4.Max. granule size of the feeding material: ______mm
5.What is the percentage of the maximum material in the total feed materials? _________%
6.What is the size of the screen hole of the Roller Screen Coal ?__________(mm)
7.Are there any requirements for the arrangement of the Roller Screen Coal ? Is it horizontal or inclined?
8.Which kind of equipment will feed the material into Roller Screen Coal ?
9.Which kind of equipment will receive the material from Roller Screen Coal ?
10.Does the Roller Screen Coal work alone or with other equipment to form a system? If forming a system, please provide the flow chart or layout drawing of the whole system for our engineers to reference.
Roller Screen Coal Spare Parts

Duplex Roller Chain

Screen Shaft Assembly

Bearing
Roller Screen Coal Service

Project Feasibility Report
Site Design and Planning
Model Selection and Proposal
Model Selection Calculation
3D Modeling and Drawings
Civil Design
Installation and Commissioning
Remote Diagnosis
Training Service
Maintenance Schedule
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