As an efficient material screening equipment, the Incline Vibrating Screen is based on the core design concept of "gravity assistance + circular motion": Gravity guides the materials to slide naturally along the screen surface, while the circular motion pushes the materials to achieve thorough stratification, thereby accurately screening out materials of different particle sizes.
Whether it is the ore screening in the smelting industry, the stone grading in the quarry, or the material processing in the coal selection, mineral processing, energy, power, chemical, and construction materials fields, this equipment can perform outstandingly and meet the production needs of multiple industries.
At the same time, the screen surface angle of the equipment supports flexible adjustment within the range of 15° - 20°, and can be optimized for screening parameters according to the material characteristics and production requirements to improve operational efficiency.
Incline Vibrating Screen Working Principle
The key design of the Incline Vibrating Screen lies in positioning the axis at the center of gravity. This layout enables each point on the screen to undergo uniform and stable circular motion, providing continuous power for material stratification. When the materials move on the screen, they not only undergo the oscillation effect of the circular motion to achieve particle separation, but also move forward under the gravitational traction produced by the inclination of the screen surface. Finally, the entire screening process is completed at a uniform speed, ensuring that each part of the screen can be fully utilized and avoiding material stagnation.
The vibration system of the equipment is composed of modular vibrators. The vibrators are firmly installed on the side wall through flanges and then achieve synchronous operation through the transmission of the universal shaft, ensuring consistency in vibration frequency and amplitude. The eccentric weight blocks built into each vibrator are the core component for adjusting the intensity of the circular motion and can be flexibly set according to the screening requirements. To reduce the maintenance cost of the enterprise, we have specially launched a convenient replacement service for vibrators, making equipment maintenance more efficient and worry-free.
Incline Vibrating Screen Details
We adopt the ZYQF series grease-lubricated flange-type eccentric vibration exciter developed independently by ourselves. The core advantage lies in the ability to adjust the working amplitude continuously by flexibly adding or reducing the number of counterweight blocks. This means that you can precisely match the optimal screening intensity according to different material properties and production requirements at any time, achieving maximum efficiency.
We do not compromise on the core components. All bearings are selected from imported vibration mechanical special bearings of German SKF/FAG to ensure an extremely long service life and excellent reliability under harsh conditions. This provides the strongest guarantee for the continuous high-intensity operation of the equipment, significantly reducing the risk of unexpected downtime caused by bearing failures.
Driver&Coupling
The design combines end motor drive with intermediate universal shaft transmission. The vibration exciter operates synchronously through V-belts and synchronous belts. The transmission components are equipped with complete protective covers, which not only ensure operational safety but also extend service life and meet the speed regulation requirements of different working conditions.
Side Plate
It is made of Q245R low-alloy high-strength container plate, which is precisely cut by laser and formed in one step. The manufacturing accuracy reaches ±0.03mm. The side plate is connected with high-strength rivets to reinforce the components, completely avoiding deformation caused by welding stress, ensuring the stability and reliability of the equipment during long-term operation.
Screen Plate
According to different screening requirement, vibrating screen can choose woven screen, polyurethane screen plate, grate screen plate, etc. The screen plate are not only high screening efficiency, long service life, but also easy to assemble and disassemble, greatly shortening the replacement time.
Screen Frame
The screen frame is made by riveting high-quality steel sections and steel plates. The key connection parts are secured with high-strength bolts. The flatness error of the screen surface support is ≤ 1mm/m². The entire structure undergoes shot blasting treatment to achieve a cleanliness level of Sa2.5, and is then coated with a wear-resistant protective layer. This ensures a structural solution to the problem of bolt loosening.
Beam
The crossbeam is made of high-quality seamless alloy steel pipe, and the flange is fully welded and stress-relieved. NM500 wear-resistant steel plates are added to key stress areas. The entire structure undergoes annealing and precision machining to ensure high precision and high strength, significantly improving wear resistance and service life.
Spring
The spiral spring is made of 60Si2Mn material and undergoes a special process of phosphating and powder coating, resulting in excellent vibration damping performance and stability. The spring has a design life of over 10,000 hours and is equipped with a dedicated lifting lug at the top for easy and quick replacement and maintenance.
Incline Vibrating Screen Features
01/ Efficient Screening Design
The design adopts a scientific center axis, ensuring that each point on the screening surface undergoes uniform and stable circular motion. Under the action of the vibration driving force and self-weight, the materials can achieve rapid stratification and screening, with a large processing capacity. The screening efficiency is approximately 30% higher than that of traditional equipment.
02/ Durability-oriented Structure
The side panels are precisely laser-cut from high-quality alloy steel plates, while the crossbeams are made of seamless alloy steel tubes equipped with wear-resistant protective plates. All key connections are achieved through high-strength riveting. The entire machine undergoes stress-relief treatment to ensure long-term stable operation under heavy-load conditions.
03/ Intelligent Excitation System
Equipped with modular excitation units, it supports continuous adjustment of amplitude and is suitable for various screening requirements. It uses imported special bearings and integrates intelligent temperature control and automatic lubrication systems, effectively extending service life and reducing maintenance frequency.
04/ Energy conservation and environmental protection
The optimized dynamic design, combined with efficient vibration transmission, reduces energy consumption by approximately 25% under the same processing capacity. The fully enclosed structure effectively controls dust dispersion, with working noise below 75 decibels, meeting the requirements of environmental protection production.
05/ Convenient Maintenance Design
The exciter adopts a quick-change module design, and the sieve plate is equipped with a dedicated fastening device. Daily maintenance does not require special tools. A single person can complete the replacement of the main components, significantly reducing downtime.
06/ Wide Applicability
The sieve surface angle can be adjusted within the range of 15-20 degrees, which is suitable for the classification of various materials such as ores, building materials, and coal. Installation schemes in the form of a pedestal or hoisting can be designed according to the on-site conditions, enabling flexible adaptation to the layout of various production lines.
Submit your requirements and talk with one of our technical engineer about your project.
Incline Vibrating Screen Performance
Vibrating screen frequency deviation does not exceed the specified value of 2.5%.
Symmetry point amplitude difference of the screen box on both sides is not more than 0.5mm, transverse swing is not more than 1mm.
The relative error of vibration direction angle of two symmetrical points shall not exceed 1°.
Spring static compression height error of two symmetrical points after the assembly is not more than 3mm.
Bearing temperature rise shall not exceed 40℃, the highest temperature shall not exceed 75℃.
Within one meter around the equipment, the no-load noise shall not exceed 75 dB(A).
Incline Vibrating Screen Package&Deliver
We focuses on the production and innovation of feeding,crushing, screening and conveying equipment for open pit mines, and we serve the overseas market with reliable quality products and perfect service system. Up to now, our products have been exported to more than 50 countries and regions, including Russia, Australia, Indonesia, Vietnam, Colombia, Thailand, Turkey, Pakistan, Guinea, Egypt, Chile, United States, Brazil, Malaysia, India, South Africa, Spain, Bulgaria, France, etc.
Incline Vibrating Screen Cases
Incline Vibrating Screen for aggregate is widely used in the separation of Quartz stone, River pebbles, Calcite, Dolomite, Granite, Basalt, Limestone, Diabase , gold, tin, titanium, hematite, iron ore, coal and other minerals,etc.
Manufacturing Facilities
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.
Strict Quality Control
At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.
Submit your requirements and talk with one of our technical engineer about your project.
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General Technical Specifications
EXCT Incline Vibrating Screen are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.
|
Model |
Layers |
Area |
Angle |
Mesh size (mm) |
Max feed size (mm) |
Capacity |
Frequency (rpm) |
Power |
Overall Dimension (mm) |
|
YA1236 |
1 |
4.3 |
20 |
6～50 |
≤200 |
75～245 |
845 |
11 |
3757*2364*2456 |
|
2YA1236 |
2 |
4.3 |
20 |
6～50 |
≤200 |
75～245 |
845 |
11 |
3757*2364*2456 |
|
YA1530 |
1 |
4.5 |
20 |
6～50 |
≤200 |
80～255 |
845 |
11 |
3184*2670*2280 |
|
YA1536 |
1 |
5.4 |
20 |
6～50 |
≤200 |
95～310 |
845 |
11 |
3757*2670*2419 |
|
2YA1536 |
2 |
5.4 |
20 |
6～50 |
≤200 |
95～310 |
845 |
15 |
3757*2715*2419 |
|
YAH1536 |
1 |
5.4 |
20 |
6～50 |
≤400 |
240～660 |
755 |
11 |
3757*2670*2437 |
|
2YAH1536 |
2 |
5.4 |
20 |
6～150 |
≤400 |
240～660 |
755 |
15 |
3757*2715*2437 |
|
YA1542 |
1 |
6.3 |
20 |
6～50 |
≤200 |
110～360 |
845 |
11 |
4331*2670*2655 |
|
2YA1542 |
2 |
6.3 |
20 |
6～50 |
≤200 |
110～360 |
845 |
15 |
4331*2715*2675 |
|
YA1548 |
1 |
7.2 |
20 |
6～50 |
≤200 |
125～410 |
845 |
15 |
4904*2715*2854 |
|
2YA1548 |
2 |
7.2 |
20 |
6～50 |
≤200 |
125～410 |
845 |
15 |
4904*2715*2861 |
|
YAH1548 |
1 |
7.2 |
20 |
6～150 |
≤400 |
320～780 |
755 |
15 |
4904*2715*2943 |
|
2YAH1548 |
2 |
7.2 |
20 |
30～150 |
≤400 |
320～780 |
755 |
15 |
4904*2715*2943 |
|
YA1836 |
1 |
6.5 |
20 |
6～50 |
≤200 |
115～370 |
845 |
11 |
3757*2975*2419 |
|
2YA1836 |
2 |
6.5 |
20 |
6～50 |
≤200 |
115～370 |
845 |
15 |
3757*2975*2419 |
|
YAH1836 |
1 |
6.5 |
20 |
6～50 |
≤400 |
290～800 |
755 |
11 |
3757*2975*2437 |
|
2YAH1836 |
2 |
6.5 |
20 |
30～150 |
≤400 |
290～800 |
755 |
15 |
3757*3020*2437 |
|
YA1842 |
1 |
7.6 |
20 |
6～50 |
≤200 |
135～430 |
845 |
15 |
4331*3020*2675 |
|
2YA1842 |
2 |
7.6 |
20 |
6～50 |
≤200 |
135～430 |
845 |
15 |
4331*3020*2675 |
|
YAH1842 |
1 |
7.6 |
20 |
6～50 |
≤400 |
340～900 |
755 |
15 |
4331*3020*2700 |
|
2YAH1842 |
2 |
7.6 |
20 |
6～150 |
≤400 |
340～900 |
755 |
15 |
4331*3020*2700 |
|
YA1848 |
1 |
8.6 |
20 |
6～50 |
≤200 |
150～490 |
845 |
15 |
4904*3020*2861 |
|
2YA1848 |
2 |
8.6 |
20 |
6～50 |
≤200 |
150～490 |
845 |
15 |
4904*3020*2861 |
|
YAH1848 |
1 |
8.6 |
20 |
30～150 |
≤200 |
385～1000 |
755 |
15 |
4904*3020*2943 |
|
2YAH1848 |
2 |
8.6 |
20 |
6～150 |
≤400 |
385～1000 |
755 |
15 |
4904*3020*2943 |
|
YA2148 |
1 |
10 |
20 |
6～50 |
≤200 |
175～570 |
748 |
18.5 |
4945*3423*3515 |
|
2YA2148 |
2 |
10 |
20 |
6～50 |
≤200 |
175～570 |
748 |
22 |
4945*3463*3515 |
|
YAH2148 |
1 |
10 |
20 |
30～150 |
≤400 |
445～1200 |
708 |
18.5 |
4945*3423*3501 |
|
2YAH2148 |
2 |
10 |
20 |
6～150 |
≤400 |
445～1200 |
708 |
22 |
6092*3463*3501 |
|
YA2160 |
1 |
12.6 |
20 |
6～50 |
≤200 |
220～715 |
748 |
18.5 |
6092*3423*3674 |
|
2YA2160 |
2 |
12.6 |
20 |
6～50 |
≤200 |
220～715 |
748 |
22 |
6092*3463*3674 |
|
YAH2160 |
1 |
12.6 |
20 |
30～150 |
≤400 |
565～1400 |
708 |
30 |
6116*3619*3849 |
|
2YAH2160 |
2 |
12.6 |
20 |
6～150 |
≤400 |
565～1400 |
708 |
30 |
6116*3619*3849 |
|
YA2448 |
1 |
11.5 |
20 |
6～50 |
≤200 |
200～650 |
748 |
18.5 |
4945*3728*3473 |
|
YAH2448 |
1 |
11.5 |
20 |
30～150 |
≤400 |
515～1300 |
708 |
30 |
4970*3925*3638 |
|
2YAH2448 |
2 |
11.5 |
20 |
30～150 |
≤400 |
515～1300 |
708 |
30 |
4970*3925*3638 |
|
YA2460 |
1 |
14.4 |
20 |
6～50 |
≤200 |
250～810 |
748 |
30 |
6091*3925*3850 |
|
2YA2460 |
2 |
14.4 |
20 |
6～50 |
≤200 |
250～810 |
748 |
30 |
6091*3925*3850 |
|
YAH2460 |
1 |
14.4 |
20 |
30～150 |
≤400 |
645～1500 |
708 |
30 |
6091*3925*3846 |
|
2YAH2460 |
2 |
14.4 |
20 |
30～150 |
≤400 |
645～1500 |
708 |
30 |
6091*3925*3846 |
Selection Instruction
1.Material to be screened: ______(We will appreciate if you can provide us the on-site photo for the material)
2.Handling capacity:______t/h
3.Bulk Density: ______t/m3
4.Max. granule size of the feeding material: ______mm
5.Layer number: ______
6.Mesh size of each layer: ______mm
7.Particle distribution percentage:______
please check the following example to help you undertand it:
If the layer number is two, the mesh size of each layer is 8 mm and 3 mm, then you will get 3 kinds of products: X,Y and Z. X≥8 mm; 3mm≤ Y < 8 mm; Z<3mm.
We want to confirm the following information:
a.The percentage of X in the whole material:______%;
b.The percentage of Y in the whole material:______%;
c.The percentage of Z in the whole material:______%;
8.What equipment is used to feed the material into the Incline Vibrating Screen :______
9. What equipment is used to discharge the material from the Incline Vibrating Screen : ______
10.Working power supply: ______V ______HZ
11.Does the Incline Vibrating Screen work alone or with other equipment to form a system? If forming a system, do you have preliminary design or hand-drawn sketch? If have,Please send it to our engineer for reference.
12.Quantity required :______
Incline Vibrating Screen Service
Project Feasibility Report
Site Design and Planning
Model Selection and Proposal
Model Selection Calculation
3D Modeling and Drawings
Civil Design
Installation and Commissioning
Remote Diagnosis
Training Service
Maintenance Schedule
Why choose us?
- We believe that our Vibrating Screens are some of the best in the industry and will meet your business needs.
- We have constantly responded to the situation, made new preparations, and accelerated product and industrial restructuring.
- Our Vibrating Screens are trusted by businesses around the world for their reliability and performance.
- Corporate culture is the reason that breeds corporate performance. By building excellent corporate culture, we provide guarantee for our company to produce sustainable corporate performance.
- Our Vibrating Screens are engineered to deliver optimal results in any application.
- We aim to provide quality Large Capacity Incline Vibrating Screen For Copper to both domestic and foreign markets, and develop more high precision products.
- All of our Vibrating Screens are built to last and are backed by our satisfaction guarantee.
- We are committed to realizing the needs of society regarding the sustainability of the global environment by strengthening our efforts to promote environmentally friendly businesses in order to effectively address global issues.
- We offer a wide selection of sizes and options for our Vibrating Screens to suit any application.
- We hope to bring high-quality services and products to users, and look forward to a win-win cooperation with our customers.
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