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The Incline Vibrating Screen has comprehensively considered its durability. The main structural components are made of high-quality alloy steel, and the key parts have been strengthened. The screen plates are made of high-strength and wear-resistant materials, with a service life that can be 2-3 times longer than that of ordinary materials. The bearings use internationally renowned brand products to ensure stable operation under heavy-load conditions. All welding areas have undergone stress relief treatment to prevent cracking caused by vibration. The surface is treated with multiple anti-corrosion processes to adapt to various harsh working environments.
Incline Vibrating Screen Working Principle
During the operation of the Incline Vibrating Screen, the movement of the materials on the screen can be divided into three stages: the acceleration start-up stage, the uniform motion stage, and the deceleration falling stage.
In The Starting Stage, the materials obtain the initial velocity under the action of the excitation force;
In The Uniform Stage, the materials move forward by relying on inertia;
In The Deceleration Stage, the materials fall down under the influence of gravity.
The repetition of these three stages enables the materials to form a continuous forward movement on the screen, and at the same time, achieve effective stratification and screening.
Incline Vibrating Screen Details
We adopt the ZYQF series grease-lubricated flange-type eccentric vibration exciter developed independently by ourselves. The core advantage lies in the ability to adjust the working amplitude continuously by flexibly adding or reducing the number of counterweight blocks. This means that you can precisely match the optimal screening intensity according to different material properties and production requirements at any time, achieving maximum efficiency.
We do not compromise on the core components. All bearings are selected from imported vibration mechanical special bearings of German SKF/FAG to ensure an extremely long service life and excellent reliability under harsh conditions. This provides the strongest guarantee for the continuous high-intensity operation of the equipment, significantly reducing the risk of unexpected downtime caused by bearing failures.
Driver&Coupling
The design combines end motor drive with intermediate universal shaft transmission. The vibration exciter operates synchronously through V-belts and synchronous belts. The transmission components are equipped with complete protective covers, which not only ensure operational safety but also extend service life and meet the speed regulation requirements of different working conditions.
Side Plate
It is made of Q245R low-alloy high-strength container plate, which is precisely cut by laser and formed in one step. The manufacturing accuracy reaches ±0.03mm. The side plate is connected with high-strength rivets to reinforce the components, completely avoiding deformation caused by welding stress, ensuring the stability and reliability of the equipment during long-term operation.
Screen Plate
According to different screening requirement, vibrating screen can choose woven screen, polyurethane screen plate, grate screen plate, etc. The screen plate are not only high screening efficiency, long service life, but also easy to assemble and disassemble, greatly shortening the replacement time.
Screen Frame
The screen frame is made by riveting high-quality steel sections and steel plates. The key connection parts are secured with high-strength bolts. The flatness error of the screen surface support is ≤ 1mm/m². The entire structure undergoes shot blasting treatment to achieve a cleanliness level of Sa2.5, and is then coated with a wear-resistant protective layer. This ensures a structural solution to the problem of bolt loosening.
Beam
The crossbeam is made of high-quality seamless alloy steel pipe, and the flange is fully welded and stress-relieved. NM500 wear-resistant steel plates are added to key stress areas. The entire structure undergoes annealing and precision machining to ensure high precision and high strength, significantly improving wear resistance and service life.
Spring
The spiral spring is made of 60Si2Mn material and undergoes a special process of phosphating and powder coating, resulting in excellent vibration damping performance and stability. The spring has a design life of over 10,000 hours and is equipped with a dedicated lifting lug at the top for easy and quick replacement and maintenance.
Incline Vibrating Screen Features
01/ The Angle Of The Screen Surface Can Be Adjusted
The angle of the screen surface can be freely adjusted within the range of 15° - 20°. It can optimize the operation parameters according to the characteristics of different materials (such as wet and sticky limestone, dry coal) and the requirements of the screening particle size, ensuring an ideal screening effect in various scenarios and providing stronger adaptability.
02/ Low Noise
The Incline Vibrating Screen has optimized the vibration structure during its design, reducing the collision and friction between components. It can also be equipped with noise reduction devices. During operation, its noise level is much lower than that of traditional screening equipment, effectively improving the production environment in the workshop and protecting the hearing health of operators, in line with environmental protection production requirements.
03/ Customized Screen Mesh
According to the specific production needs of the enterprise, different-sized screen surfaces, different materials of screen mesh (such as wear-resistant steel screen mesh, polyurethane screen mesh), and vibration parameters suitable for special materials can be customized. This provides personalized screening solutions for the enterprise, matching the actual production scenarios.
04/ Smooth Startup
The equipment is equipped with a soft-start device. During startup, the current rises steadily without generating a sudden large current. This minimizes the impact on the factory's power grid and prevents the startup of the equipment from affecting the normal operation of other production equipment, ensuring the stability of the entire production line's power supply.
05/ Less Material Loss
The precise screening effect can reduce the situation where qualified materials are discharged along with impurities. At the same time, the uniform material running speed avoids material loss caused by collisions and friction during transportation, effectively improving the utilization rate of raw materials and indirectly reducing the raw material procurement cost of the enterprise.
06/ High Return On Investment
The initial purchase cost of the Incline Vibrating Screen is reasonable, and it has the advantages of low energy consumption, low maintenance cost, long service life and high processing efficiency, which can help enterprises quickly recover the investment cost. At the same time, the equipment is suitable for multiple industries and scenarios, and can create stable income for the enterprise for a long time. The cost performance is far superior to that of ordinary screening equipment.
Submit your requirements and talk with one of our technical engineer about your project.
Incline Vibrating Screen Performance
Vibrating screen frequency deviation does not exceed the specified value of 2.5%.
Symmetry point amplitude difference of the screen box on both sides is not more than 0.5mm, transverse swing is not more than 1mm.
The relative error of vibration direction angle of two symmetrical points shall not exceed 1°.
Spring static compression height error of two symmetrical points after the assembly is not more than 3mm.
Bearing temperature rise shall not exceed 40℃, the highest temperature shall not exceed 75℃.
Within one meter around the equipment, the no-load noise shall not exceed 75 dB(A).
Incline Vibrating Screen Package&Deliver
We focuses on the production and innovation of feeding,crushing, screening and conveying equipment for open pit mines, and we serve the overseas market with reliable quality products and perfect service system. Up to now, our products have been exported to more than 50 countries and regions, including Russia, Australia, Indonesia, Vietnam, Colombia, Thailand, Turkey, Pakistan, Guinea, Egypt, Chile, United States, Brazil, Malaysia, India, South Africa, Spain, Bulgaria, France, etc.
Incline Vibrating Screen Cases
Incline Vibrating Screen for aggregate is widely used in the separation of Quartz stone, River pebbles, Calcite, Dolomite, Granite, Basalt, Limestone, Diabase , gold, tin, titanium, hematite, iron ore, coal and other minerals,etc.
Manufacturing Facilities
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.
Strict Quality Control
At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.
Submit your requirements and talk with one of our technical engineer about your project.
Get The Most Suitable Product Solution And Quotation For Free!!!
General Technical Specifications
EXCT Incline Vibrating Screen are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.
|
Model |
Layers |
Area |
Angle |
Mesh size (mm) |
Max feed size (mm) |
Capacity |
Frequency (rpm) |
Power |
Overall Dimension (mm) |
|
YA1236 |
1 |
4.3 |
20 |
6～50 |
≤200 |
75～245 |
845 |
11 |
3757*2364*2456 |
|
2YA1236 |
2 |
4.3 |
20 |
6～50 |
≤200 |
75～245 |
845 |
11 |
3757*2364*2456 |
|
YA1530 |
1 |
4.5 |
20 |
6～50 |
≤200 |
80～255 |
845 |
11 |
3184*2670*2280 |
|
YA1536 |
1 |
5.4 |
20 |
6～50 |
≤200 |
95～310 |
845 |
11 |
3757*2670*2419 |
|
2YA1536 |
2 |
5.4 |
20 |
6～50 |
≤200 |
95～310 |
845 |
15 |
3757*2715*2419 |
|
YAH1536 |
1 |
5.4 |
20 |
6～50 |
≤400 |
240～660 |
755 |
11 |
3757*2670*2437 |
|
2YAH1536 |
2 |
5.4 |
20 |
6～150 |
≤400 |
240～660 |
755 |
15 |
3757*2715*2437 |
|
YA1542 |
1 |
6.3 |
20 |
6～50 |
≤200 |
110～360 |
845 |
11 |
4331*2670*2655 |
|
2YA1542 |
2 |
6.3 |
20 |
6～50 |
≤200 |
110～360 |
845 |
15 |
4331*2715*2675 |
|
YA1548 |
1 |
7.2 |
20 |
6～50 |
≤200 |
125～410 |
845 |
15 |
4904*2715*2854 |
|
2YA1548 |
2 |
7.2 |
20 |
6～50 |
≤200 |
125～410 |
845 |
15 |
4904*2715*2861 |
|
YAH1548 |
1 |
7.2 |
20 |
6～150 |
≤400 |
320～780 |
755 |
15 |
4904*2715*2943 |
|
2YAH1548 |
2 |
7.2 |
20 |
30～150 |
≤400 |
320～780 |
755 |
15 |
4904*2715*2943 |
|
YA1836 |
1 |
6.5 |
20 |
6～50 |
≤200 |
115～370 |
845 |
11 |
3757*2975*2419 |
|
2YA1836 |
2 |
6.5 |
20 |
6～50 |
≤200 |
115～370 |
845 |
15 |
3757*2975*2419 |
|
YAH1836 |
1 |
6.5 |
20 |
6～50 |
≤400 |
290～800 |
755 |
11 |
3757*2975*2437 |
|
2YAH1836 |
2 |
6.5 |
20 |
30～150 |
≤400 |
290～800 |
755 |
15 |
3757*3020*2437 |
|
YA1842 |
1 |
7.6 |
20 |
6～50 |
≤200 |
135～430 |
845 |
15 |
4331*3020*2675 |
|
2YA1842 |
2 |
7.6 |
20 |
6～50 |
≤200 |
135～430 |
845 |
15 |
4331*3020*2675 |
|
YAH1842 |
1 |
7.6 |
20 |
6～50 |
≤400 |
340～900 |
755 |
15 |
4331*3020*2700 |
|
2YAH1842 |
2 |
7.6 |
20 |
6～150 |
≤400 |
340～900 |
755 |
15 |
4331*3020*2700 |
|
YA1848 |
1 |
8.6 |
20 |
6～50 |
≤200 |
150～490 |
845 |
15 |
4904*3020*2861 |
|
2YA1848 |
2 |
8.6 |
20 |
6～50 |
≤200 |
150～490 |
845 |
15 |
4904*3020*2861 |
|
YAH1848 |
1 |
8.6 |
20 |
30～150 |
≤200 |
385～1000 |
755 |
15 |
4904*3020*2943 |
|
2YAH1848 |
2 |
8.6 |
20 |
6～150 |
≤400 |
385～1000 |
755 |
15 |
4904*3020*2943 |
|
YA2148 |
1 |
10 |
20 |
6～50 |
≤200 |
175～570 |
748 |
18.5 |
4945*3423*3515 |
|
2YA2148 |
2 |
10 |
20 |
6～50 |
≤200 |
175～570 |
748 |
22 |
4945*3463*3515 |
|
YAH2148 |
1 |
10 |
20 |
30～150 |
≤400 |
445～1200 |
708 |
18.5 |
4945*3423*3501 |
|
2YAH2148 |
2 |
10 |
20 |
6～150 |
≤400 |
445～1200 |
708 |
22 |
6092*3463*3501 |
|
YA2160 |
1 |
12.6 |
20 |
6～50 |
≤200 |
220～715 |
748 |
18.5 |
6092*3423*3674 |
|
2YA2160 |
2 |
12.6 |
20 |
6～50 |
≤200 |
220～715 |
748 |
22 |
6092*3463*3674 |
|
YAH2160 |
1 |
12.6 |
20 |
30～150 |
≤400 |
565～1400 |
708 |
30 |
6116*3619*3849 |
|
2YAH2160 |
2 |
12.6 |
20 |
6～150 |
≤400 |
565～1400 |
708 |
30 |
6116*3619*3849 |
|
YA2448 |
1 |
11.5 |
20 |
6～50 |
≤200 |
200～650 |
748 |
18.5 |
4945*3728*3473 |
|
YAH2448 |
1 |
11.5 |
20 |
30～150 |
≤400 |
515～1300 |
708 |
30 |
4970*3925*3638 |
|
2YAH2448 |
2 |
11.5 |
20 |
30～150 |
≤400 |
515～1300 |
708 |
30 |
4970*3925*3638 |
|
YA2460 |
1 |
14.4 |
20 |
6～50 |
≤200 |
250～810 |
748 |
30 |
6091*3925*3850 |
|
2YA2460 |
2 |
14.4 |
20 |
6～50 |
≤200 |
250～810 |
748 |
30 |
6091*3925*3850 |
|
YAH2460 |
1 |
14.4 |
20 |
30～150 |
≤400 |
645～1500 |
708 |
30 |
6091*3925*3846 |
|
2YAH2460 |
2 |
14.4 |
20 |
30～150 |
≤400 |
645～1500 |
708 |
30 |
6091*3925*3846 |
Selection Instruction
1.Material to be screened: ______(We will appreciate if you can provide us the on-site photo for the material)
2.Handling capacity:______t/h
3.Bulk Density: ______t/m3
4.Max. granule size of the feeding material: ______mm
5.Layer number: ______
6.Mesh size of each layer: ______mm
7.Particle distribution percentage:______
please check the following example to help you undertand it:
If the layer number is two, the mesh size of each layer is 8 mm and 3 mm, then you will get 3 kinds of products: X,Y and Z. X≥8 mm; 3mm≤ Y < 8 mm; Z<3mm.
We want to confirm the following information:
a.The percentage of X in the whole material:______%;
b.The percentage of Y in the whole material:______%;
c.The percentage of Z in the whole material:______%;
8.What equipment is used to feed the material into the Incline Vibrating Screen :______
9. What equipment is used to discharge the material from the Incline Vibrating Screen : ______
10.Working power supply: ______V ______HZ
11.Does the Incline Vibrating Screen work alone or with other equipment to form a system? If forming a system, do you have preliminary design or hand-drawn sketch? If have,Please send it to our engineer for reference.
12.Quantity required :______
Incline Vibrating Screen Service
Project Feasibility Report
Site Design and Planning
Model Selection and Proposal
Model Selection Calculation
3D Modeling and Drawings
Civil Design
Installation and Commissioning
Remote Diagnosis
Training Service
Maintenance Schedule
Why choose us?
- Our Vibrating Screens are trusted by businesses around the world for their reliability and performance.
- We are committed to strengthening our enterprise and serving our country, and we are brave enough to take up our responsibilities as an enterprise.
- As a leading Vibrating Screen manufacturer, we guarantee the highest level of quality in all of our products.
- Our company has established a complete quality assurance system and complete experimental equipment to monitor the entire production process to ensure the stability of product quality.
- Our Vibrating Screens are manufactured to the highest standards of quality and performance.
- Our High Efficiency Incline Vibrating Screen Used In Quarries Gravel Pits not only incorporates the necessary core technologies, but is also as innovative and superior in performance as ever.
- Our Vibrating Screens are designed to enhance productivity and efficiency in any industrial application.
- We have rich experience in the industry and are full of vigor and innovation to create more quality products for our customers.
- All of our Vibrating Screens are made with the best materials and craftsmanship available.
- We try our best to build the scientific management model, to learn abundant professional knowledge, to develop advanced production equipment and production process, to create the first-call quality products, reasonable price, high quality of service, quick delivery, to give you create new value.
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