The Circular Motion Vibrating Screen performs exceptionally well in terms of performance parameters, with a screening efficiency of over 95%, far exceeding that of traditional screening equipment.
The equipment has a wide range of processing capacity, capable of meeting the needs of both small-scale production lines with several tons per hour and large-scale projects with hundreds of tons per hour.
The screening accuracy is high, and it can be configured with 2 to 6 layers of screens to achieve simultaneous classification of multiple particle sizes.
The equipment operates stably, with a wide range of amplitude adjustment, and is adaptable to different material characteristics.
The energy consumption indicators are excellent, with a 20%-30% energy saving compared to similar products, significantly reducing operating costs.
Circular Motion Vibrating Screen Working Principle
The dynamic system of the Circular Motion Vibrating Screen has been precisely calculated. The centrifugal force generated by the eccentric block of the exciter causes the screen body to undergo forced circular vibration.
This vibration causes the materials on the screen to undergo projectile motion, and the trajectory of the motion is parabolic. The projectile strength of the materials is proportional to the square of the vibration frequency and is proportional to the amplitude.
By precisely controlling the vibration parameters, the materials can achieve the optimal loose state and conveying speed on the screen, ensuring that each particle has enough opportunity to pass through the screen holes, thus achieving the purpose of efficient screening.
Circular Motion Vibrating Screen Details
We adopt the ZYQF series grease-lubricated flange-type eccentric vibration exciter developed independently by ourselves. The core advantage lies in the ability to adjust the working amplitude continuously by flexibly adding or reducing the number of counterweight blocks. This means that you can precisely match the optimal screening intensity according to different material properties and production requirements at any time, achieving maximum efficiency.
We do not compromise on the core components. All bearings are selected from imported vibration mechanical special bearings of German SKF/FAG to ensure an extremely long service life and excellent reliability under harsh conditions. This provides the strongest guarantee for the continuous high-intensity operation of the equipment, significantly reducing the risk of unexpected downtime caused by bearing failures.
Driver&Coupling
The design combines end motor drive with intermediate universal shaft transmission. The vibration exciter operates synchronously through V-belts and synchronous belts. The transmission components are equipped with complete protective covers, which not only ensure operational safety but also extend service life and meet the speed regulation requirements of different working conditions.
Side Plate
It is made of Q245R low-alloy high-strength container plate, which is precisely cut by laser and formed in one step. The manufacturing accuracy reaches ±0.03mm. The side plate is connected with high-strength rivets to reinforce the components, completely avoiding deformation caused by welding stress, ensuring the stability and reliability of the equipment during long-term operation.
Screen Plate
According to different screening requirement, vibrating screen can choose woven screen, polyurethane screen plate, grate screen plate, etc. The screen plate are not only high screening efficiency, long service life, but also easy to assemble and disassemble, greatly shortening the replacement time.
Screen Frame
The screen frame is made by riveting high-quality steel sections and steel plates. The key connection parts are secured with high-strength bolts. The flatness error of the screen surface support is ≤ 1mm/m². The entire structure undergoes shot blasting treatment to achieve a cleanliness level of Sa2.5, and is then coated with a wear-resistant protective layer. This ensures a structural solution to the problem of bolt loosening.
Beam
The crossbeam is made of high-quality seamless alloy steel pipe, and the flange is fully welded and stress-relieved. NM500 wear-resistant steel plates are added to key stress areas. The entire structure undergoes annealing and precision machining to ensure high precision and high strength, significantly improving wear resistance and service life.
Spring
The spiral spring is made of 60Si2Mn material and undergoes a special process of phosphating and powder coating, resulting in excellent vibration damping performance and stability. The spring has a design life of over 10,000 hours and is equipped with a dedicated lifting lug at the top for easy and quick replacement and maintenance.
Circular Motion Vibrating Screen Features
01/ Low Noise
The Circular Motion Vibrating Screen has optimized the vibration structure during its design, reducing the collision and friction between components. At the same time, it can be equipped with noise reduction devices. During operation, its noise is much lower than that of traditional screening equipment, effectively improving the production environment in the workshop, protecting the hearing health of operators, and meeting the requirements of environmental protection production.
02/ Reduce Dust Pollution
For materials prone to generating dust (such as dried slag and coal), the Circular Motion Vibrating Screen can be flexibly combined with dust removal equipment. During the screening process, dust can be collected in time, reducing dust dispersion and lowering the pollution to the air environment. This helps enterprises meet environmental protection emission standards and avoid environmental penalties.
03/ High Degree Of Customization
According to the specific production needs of the enterprise, different-sized sieve surfaces, different materials of sieve nets (such as wear-resistant steel sieve nets, polyurethane sieve nets), and vibration parameters suitable for special materials can be customized. This provides personalized screening solutions for the enterprise, matching the actual production scenarios.
04/ Smooth Startup
The equipment is equipped with a soft-start device. During startup, the current rises steadily without generating a sudden large current. This minimizes the impact on the factory's power grid and avoids affecting the normal operation of other production equipment due to the startup of this equipment, ensuring the stability of the entire production line's power supply.
05/ Less Material Loss
The precise screening effect can reduce the situation where qualified materials are discharged along with impurities. At the same time, the uniform material running speed avoids material loss caused by collisions and friction during transportation, effectively improving the utilization rate of raw materials and indirectly reducing the raw material procurement cost of the enterprise.
06/ Small Floor Area
The overall structure of the Circular Motion Vibrating Screen is compact and well-designed. While ensuring a high processing capacity, its floor area is much smaller than that of other screening equipment with the same production capacity. It is particularly suitable for enterprises with limited workshop space, which can optimize the workshop layout and increase the space utilization rate.
Submit your requirements and talk with one of our technical engineer about your project.
Circular Motion Vibrating Screen Performance
Vibrating screen frequency deviation does not exceed the specified value of 2.5%.
Symmetry point amplitude difference of the screen box on both sides is not more than 0.5mm, transverse swing is not more than 1mm.
The relative error of vibration direction angle of two symmetrical points shall not exceed 1°.
Spring static compression height error of two symmetrical points after the assembly is not more than 3mm.
Bearing temperature rise shall not exceed 40℃, the highest temperature shall not exceed 75℃.
Within one meter around the equipment, the no-load noise shall not exceed 75 dB(A).
Circular Motion Vibrating Screen Package&Deliver
We focuses on the production and innovation of feeding,crushing, screening and conveying equipment for open pit mines, and we serve the overseas market with reliable quality products and perfect service system. Up to now, our products have been exported to more than 50 countries and regions, including Russia, Australia, Indonesia, Vietnam, Colombia, Thailand, Turkey, Pakistan, Guinea, Egypt, Chile, United States, Brazil, Malaysia, India, South Africa, Spain, Bulgaria, France, etc.
Circular Motion Vibrating Screen Cases
Circular Motion Vibrating Screen for aggregate is widely used in the separation of Quartz stone, River pebbles, Calcite, Dolomite, Granite, Basalt, Limestone, Diabase , gold, tin, titanium, hematite, iron ore, coal and other minerals,etc.
Manufacturing Facilities
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.
Strict Quality Control
At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.
Submit your requirements and talk with one of our technical engineer about your project.
Get The Most Suitable Product Solution And Quotation For Free!!!
General Technical Specifications
EXCT Circular Motion Vibrating Screen are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.
|
Model |
Layers |
Area |
Angle |
Mesh size (mm) |
Max feed size (mm) |
Capacity |
Frequency (rpm) |
Power |
Overall Dimension (mm) |
|
YA1236 |
1 |
4.3 |
20 |
6～50 |
≤200 |
75～245 |
845 |
11 |
3757*2364*2456 |
|
2YA1236 |
2 |
4.3 |
20 |
6～50 |
≤200 |
75～245 |
845 |
11 |
3757*2364*2456 |
|
YA1530 |
1 |
4.5 |
20 |
6～50 |
≤200 |
80～255 |
845 |
11 |
3184*2670*2280 |
|
YA1536 |
1 |
5.4 |
20 |
6～50 |
≤200 |
95～310 |
845 |
11 |
3757*2670*2419 |
|
2YA1536 |
2 |
5.4 |
20 |
6～50 |
≤200 |
95～310 |
845 |
15 |
3757*2715*2419 |
|
YAH1536 |
1 |
5.4 |
20 |
6～50 |
≤400 |
240～660 |
755 |
11 |
3757*2670*2437 |
|
2YAH1536 |
2 |
5.4 |
20 |
6～150 |
≤400 |
240～660 |
755 |
15 |
3757*2715*2437 |
|
YA1542 |
1 |
6.3 |
20 |
6～50 |
≤200 |
110～360 |
845 |
11 |
4331*2670*2655 |
|
2YA1542 |
2 |
6.3 |
20 |
6～50 |
≤200 |
110～360 |
845 |
15 |
4331*2715*2675 |
|
YA1548 |
1 |
7.2 |
20 |
6～50 |
≤200 |
125～410 |
845 |
15 |
4904*2715*2854 |
|
2YA1548 |
2 |
7.2 |
20 |
6～50 |
≤200 |
125～410 |
845 |
15 |
4904*2715*2861 |
|
YAH1548 |
1 |
7.2 |
20 |
6～150 |
≤400 |
320～780 |
755 |
15 |
4904*2715*2943 |
|
2YAH1548 |
2 |
7.2 |
20 |
30～150 |
≤400 |
320～780 |
755 |
15 |
4904*2715*2943 |
|
YA1836 |
1 |
6.5 |
20 |
6～50 |
≤200 |
115～370 |
845 |
11 |
3757*2975*2419 |
|
2YA1836 |
2 |
6.5 |
20 |
6～50 |
≤200 |
115～370 |
845 |
15 |
3757*2975*2419 |
|
YAH1836 |
1 |
6.5 |
20 |
6～50 |
≤400 |
290～800 |
755 |
11 |
3757*2975*2437 |
|
2YAH1836 |
2 |
6.5 |
20 |
30～150 |
≤400 |
290～800 |
755 |
15 |
3757*3020*2437 |
|
YA1842 |
1 |
7.6 |
20 |
6～50 |
≤200 |
135～430 |
845 |
15 |
4331*3020*2675 |
|
2YA1842 |
2 |
7.6 |
20 |
6～50 |
≤200 |
135～430 |
845 |
15 |
4331*3020*2675 |
|
YAH1842 |
1 |
7.6 |
20 |
6～50 |
≤400 |
340～900 |
755 |
15 |
4331*3020*2700 |
|
2YAH1842 |
2 |
7.6 |
20 |
6～150 |
≤400 |
340～900 |
755 |
15 |
4331*3020*2700 |
|
YA1848 |
1 |
8.6 |
20 |
6～50 |
≤200 |
150～490 |
845 |
15 |
4904*3020*2861 |
|
2YA1848 |
2 |
8.6 |
20 |
6～50 |
≤200 |
150～490 |
845 |
15 |
4904*3020*2861 |
|
YAH1848 |
1 |
8.6 |
20 |
30～150 |
≤200 |
385～1000 |
755 |
15 |
4904*3020*2943 |
|
2YAH1848 |
2 |
8.6 |
20 |
6～150 |
≤400 |
385～1000 |
755 |
15 |
4904*3020*2943 |
|
YA2148 |
1 |
10 |
20 |
6～50 |
≤200 |
175～570 |
748 |
18.5 |
4945*3423*3515 |
|
2YA2148 |
2 |
10 |
20 |
6～50 |
≤200 |
175～570 |
748 |
22 |
4945*3463*3515 |
|
YAH2148 |
1 |
10 |
20 |
30～150 |
≤400 |
445～1200 |
708 |
18.5 |
4945*3423*3501 |
|
2YAH2148 |
2 |
10 |
20 |
6～150 |
≤400 |
445～1200 |
708 |
22 |
6092*3463*3501 |
|
YA2160 |
1 |
12.6 |
20 |
6～50 |
≤200 |
220～715 |
748 |
18.5 |
6092*3423*3674 |
|
2YA2160 |
2 |
12.6 |
20 |
6～50 |
≤200 |
220～715 |
748 |
22 |
6092*3463*3674 |
|
YAH2160 |
1 |
12.6 |
20 |
30～150 |
≤400 |
565～1400 |
708 |
30 |
6116*3619*3849 |
|
2YAH2160 |
2 |
12.6 |
20 |
6～150 |
≤400 |
565～1400 |
708 |
30 |
6116*3619*3849 |
|
YA2448 |
1 |
11.5 |
20 |
6～50 |
≤200 |
200～650 |
748 |
18.5 |
4945*3728*3473 |
|
YAH2448 |
1 |
11.5 |
20 |
30～150 |
≤400 |
515～1300 |
708 |
30 |
4970*3925*3638 |
|
2YAH2448 |
2 |
11.5 |
20 |
30～150 |
≤400 |
515～1300 |
708 |
30 |
4970*3925*3638 |
|
YA2460 |
1 |
14.4 |
20 |
6～50 |
≤200 |
250～810 |
748 |
30 |
6091*3925*3850 |
|
2YA2460 |
2 |
14.4 |
20 |
6～50 |
≤200 |
250～810 |
748 |
30 |
6091*3925*3850 |
|
YAH2460 |
1 |
14.4 |
20 |
30～150 |
≤400 |
645～1500 |
708 |
30 |
6091*3925*3846 |
|
2YAH2460 |
2 |
14.4 |
20 |
30～150 |
≤400 |
645～1500 |
708 |
30 |
6091*3925*3846 |
Selection Instruction
1.Material to be screened: ______(We will appreciate if you can provide us the on-site photo for the material)
2.Handling capacity:______t/h
3.Bulk Density: ______t/m3
4.Max. granule size of the feeding material: ______mm
5.Layer number: ______
6.Mesh size of each layer: ______mm
7.Particle distribution percentage:______
please check the following example to help you undertand it:
If the layer number is two, the mesh size of each layer is 8 mm and 3 mm, then you will get 3 kinds of products: X,Y and Z. X≥8 mm; 3mm≤ Y < 8 mm; Z<3mm.
We want to confirm the following information:
a.The percentage of X in the whole material:______%;
b.The percentage of Y in the whole material:______%;
c.The percentage of Z in the whole material:______%;
8.What equipment is used to feed the material into the Circular Motion Vibrating Screen :______
9. What equipment is used to discharge the material from the Circular Motion Vibrating Screen : ______
10.Working power supply: ______V ______HZ
11.Does the Circular Motion Vibrating Screen work alone or with other equipment to form a system? If forming a system, do you have preliminary design or hand-drawn sketch? If have,Please send it to our engineer for reference.
12.Quantity required :______
Circular Motion Vibrating Screen Service
Project Feasibility Report
Site Design and Planning
Model Selection and Proposal
Model Selection Calculation
3D Modeling and Drawings
Civil Design
Installation and Commissioning
Remote Diagnosis
Training Service
Maintenance Schedule
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