![[[smallImgAlt]]](/uploads/16873/conveyor-aprond6844.jpg)
How Conveyor Apron Work?
Conveyor Apron consists of drive wheel device, tail wheel tension device,pan- chain device and transmission device.
After the head sprocket is driven, the traction chain in the pan- chain device meshes with the sprocket to drive the entire pans to move along the longitudinal center-line and the roller travels along the track fixed on the frame, thereby completing work.
During the operation of Apron Feeder, the high-strength bulldozer die-forged chain is used as the traction part. On each link of the two rows of chains, the overlapping grooves of the heavy structure are assembled to form a continuous conveying line capable of carrying materials. The material discharged from the tail hopper is transported along the conveying line to the front of the body for continuous and uniform feeding.
Conveyor Apron Details
Drive Device
Drive device utilizes an AC variable frequency drive system that integrates software with electronic and mechanical systems to provide precise conveyor speed control and overload protection.
The main components of the drive device can choose Siemens, ABB, Sew, Flender and other well-known domestic and foreign brands of motor and gearbox, to provide stable and continuous kinetic energy output, with high efficiency, low noise, low vibration and other characteristics.
Sprocket
Cast manganese segmental sprockets bolted to heavy steel hubs keyed to oversized front drive shaft.
The segmental sprockets can be replaced in a very short time without needing to dismantle or remove other parts of the feeder.
Pans
The pans bolted to the chain with high strength bolts and nuts, which can be replaced individually in situ without disturbing the rest of the apron feeder.
According to different working conditions, Conveyor Apron can choose heavy duty cast manganese steel or welded construction with ribbed reinforcements, which is suited for materials with high load and high impact conditions.
Rollers
The rollers are designed as a standard tractor rollers with sealed and lifetime lubricated bearings, mounted on the main feeder frame. The rollers has suitably spaced to provide adequate support for the chain assembly.
The rollers can use world famous brands according to customer needs, such as Caterpillar, Komatsu, and Shantui.
Chains
The chain uses an off the shelf dozers chain (Track chain), which is characterized by small pitch error, smooth movement, high strength, large pulling force, and the chain has a self-lubricating device and a sealing device. The shaft is made of hardened steel, which improves the toughness and impact resistance of the traction chain, has good wear resistance and has a long service life.
Tail Tension Device
The tension device is used to tighten and adjust the horizontal position of the chain to ensure that the chain tightness is moderate and make it run smoothly. When the pans are suddenly impacted by the material, the composite spring can play a buffer role to protect the pans and other components from damage.
Conveyor Apron Features
Wear-resistant Pans
Our conveyor apron is made of low-alloy steel plates welded into a chain plate. The shaft body is hardened, and it is equipped with a special crawler chain for bulldozers. It can strongly resist the long-term impact and erosion of hard materials such as raw coal and ores. The wear rate is low, and the service life of the equipment is extended by 20-30% compared to ordinary models.
Suitable For Large-scale Production
Our conveyor apron has a production capacity of 200 - 1500 t/h, capable of supporting 24-hour continuous operation. It can precisely meet the material transportation demands of large-scale production in industries such as mining and construction, ensuring the efficient operation of the production line.
Compatible With Large Materials
Our conveyor apron can stably convey various irregular large pieces of materials with a particle size of ≤ 1500mm. Whether it is coarse-grained ores or blocky clinker, they can be smoothly transported, effectively avoiding the clogging of large pieces of materials and improving the continuity of the transportation.
Easy Disassembly, Assembly And Maintenance
Our conveyor apron main shaft device adopts expansion sleeve connection. The pan can be replaced independently in place without moving the entire equipment, significantly reducing the downtime for maintenance.
Sealed Dust-proof And Environmentally Friendly
Our conveyor apron has excellent overall sealing performance, which can effectively prevent dust leakage and material spillage during the bulk material transportation process, meeting the requirements of environmental protection production.
Wide Range Of Material Compatibility
Our conveyor apron is not only suitable for coarse-grained materials, but also adaptable to fine bulk materials. It can cope with changes in material particle size, temperature and viscosity, and has strong adaptability.
Contact Us For Best Price
Submit your requirements and talk with one of our technical engineer about your project.
Conveyor Apron Brochure Download
Conveyor Apron Application
Crusher Feeding
One machine covers full range of materials, such as cement, ironore, sand, coal, limestone, fertilizers and so on. Unloading of material of any size range, size up to 1,500 mm, suitable for a wide variety of abrasive materials,each unit is tailor-made to suit crusher.
Wagon Unloading
Receive mine material directly from dump trucks, unloading of multiple trucks at once, suitable for unloading in combination with other transportation equipment, high impact load resistance.
Hopper Discharge
Pan of width up to 3,000 mm suitable for large block materials, vertical or even negative angle walls for extremely sticky materials, reasonable pan shape design for better cleaning.
Stockpile Discharge
Several short apron feeders in series,unlimited on the height of material stockpile,heavy duty design ensures reliable material extraction
Application Materials
- Mining
- Coke
- Copper Ore
- Overburden
- Potash
- Aggregate
- Clay
- Iron Ore
- Sand
- Gangue
- Cement
- Clinker
- Gold Ore
- Gravel
- Uranium Ore
- Coal
- Gypsum
- Silver Ore
- Nickel
- Oil Shale
- Lignite
- Limestone
- Bauxite
- Kimberlite
- Quartzite
Manufacturing Facilities
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. EXCT owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.
Strict Quality Control
At present, EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
EXCT has a rigorous and skilled inspection team to ensure the success of product quality control. The quality inspection department has a strict testing process that runs through the stages of raw material procurement, production, and installation to ensure that every piece of equipment delivered to customers is qualified.
Conveyor Apron Cases
Submit your requirements and talk with one of our technical engineer about your project.
Get The Most Suitable Product Solution And Quotation For Free!!!
General Technical Specifications
Conveyor Apron are customized for each application material to provide the best configuration and meet all your requirements. For more configurations please contact our technical engineers.
| Model | Pan width (mm) |
Speed (m/s) |
Max feeding size (mm) |
Rail (pcs) |
Capacity (m³/h) |
Length(m) |
| BL800 | 800 | 0.01～0.25 | 350 | / | 50～350 | 2～15 |
| BL1000 | 1000 | 0.01～0.25 | 470 | 1 | 100～510 | 3～20 |
| BL1200 | 1200 | 0.01～0.2 | 650 | 1 | 120～595 | 3～20 |
| BL1400 | 1400 | 0.01～0.2 | 680 | 2 | 140～850 | 6～20 |
| BL1600 | 1600 | 0.01～0.2 | 700 | 2 | 320～1300 | 6～20 |
| BL1800 | 1800 | 0.01～0.15 | 800 | 2 | 500～1560 | 8～20 |
| BL2000 | 2000 | 0.01～0.15 | 1000 | 3 | 500～1850 | 8～20 |
| BL2400 | 2400 | 0.01～0.15 | 1500 | 3 | 500～2700 | 8～20 |
| BL2800 | 2800 | 0.01～0.15 | 1800 | 4 | 1000～4000 | 10～20 |
Selection Instruction
1.Which material to be handling:______
2.Handling capacity: ______t/h
3.Material density: ______t/m³
4.Center distance between the head sprocket and tail sprocket :______m
5.Is the layout of the Conveyor Apron inclined or horizontal ? If it is inclined,what is the inclined degree______°
6.Max. granule size of the feeding material: ______mm
7.Max. Granule's percentage in whole material:______ %
8.What equipment is used to feed the material into the apron feeder:______
9.What equipment is used to discharge the material from the apron feeder:______
10.Working power supply: ______V ______HZ
11.Required quantity: ______
12. Under normal circumstances, the upstream equipment of the Conveyor Apron is the hopper. In order to facilitate our engineers to calculate the power of the apron feeder, can you provide the preliminary design scheme or hand-drawn drawings of the hopper?
Conveyor Apron Spare Parts
Sprocket Tooth Ring
Chain
Supporting Roller
Return Rollers
Bearings
Pans
Conveyor Apron Service
Project Feasibility Report
Site Design and Planning
Model Selection and Proposal
Model Selection Calculation
3D Modeling and Drawings
Civil Design
Installation and Commissioning
Remote Diagnosis
Training Service
Maintenance Schedule
Who We Are?
EXCT is committed to open-pit mining (coal industry, oil shale, etc.) crushing and screening production system, EPC general contract construction and production and operation services, as well as large crushing equipment, screening equipment, conveying equipment, feeding equipment, environmental protection equipment and other special equipment research and development, manufacturing, sales and service as one of the modern high-tech enterprises.
We have more than 60 national patents and have received provincial and ministerial scientific achievement certifications. Our core products have attained performance metrics that meet leading international standards, earning multiple national and provincial technology awards.
We create value for global mining customers through advanced process technology, enhancing operational reliability, efficiency, and precision. Leveraging sophisticated equipment and deep industry knowledge, we innovate across material crushing, screening, conveying, dust removal, storage, and automation systems. Our service system offers one-stop professional support throughout the project lifecycle-from engineering consulting and scheme design to equipment production, installation, commissioning, spare parts supply, and operational support.
Aligned with evolving global economic trends, we are building an international presence focused on technological and service innovation. We cultivate versatile talent and experienced service teams to strengthen our competitiveness in the international market, delivering high-value solutions that support the advancement of national industries worldwide.
200,000
Area Cover(㎡)
1000+
Production & Testing Tools
3000+
Global Customer
60+
Existing Patent
Partial Advanced Production Equipment
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. EXCT owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.
Five-axis Gantry Machining-center
Vertical CNC Machining Center
Vertical Machining Center
Gantry Machining Center
CNC Boring And Milling Machining Center
Laser Cutting Machine
Laser Pipe Cutting Machine
Welding Robot Workstation
Trolley Resistance Furnace
Shot-blasting Machine
Our Main Products
1. Crushers & Screening Equipment: Mineral Sizer, Feeder Breaker, Banana Screen, Roller Screen, Inclined Screen, Vibrating Screen, Trommel Screen, Linear Vibrating Screen and Vibrating Feeder etc.
2. Belt Conveyor Equipment: Trough Belt Conveyor, Pipe Conveyor, Corrugated Sidewall Belt Conveyor, Suttle Conveyor and Portable Belt Conveyor etc.
3. Bulk Material Handling Equipment: Apron Feeder, Bucket Elevator, Z Bucket Elevator,Trough/Drag Chain Conveyor, Screw Conveyor and Pan Conveyor etc.
4. Spare Parts: Conveyor Roller/Idler, UHMW-PE Idler, Conveyor Pulley, Conveyor Cover, Belt Sway Switch and Vibrating Motor etc.
Mineral Sizer
Feeder Breaker
Apron Feeder
Banana Screen
Roller Screen
Inclined Screen
Belt Conveyor
Sidewall Belt Conveyor
Trommel Screen
Bucket Elevator
Drag Chain Conveyor
Vibrating Screen
Partial Certificate
EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
IS09001
IS014001
IS018001
CE
CE
Why Choose Us?
Henan Excellent machinery Co. LTD (EXCT) is committed to the open pit mine crushing and screening production system, EPC total contract construction and production and operation services. We produce large crushing, screening, conveying equipment for a variety of working conditions, with reliable quality products and perfect service system to actively develop overseas markets.
Engineering Ability
We have an experienced team of engineers who can provide customers with scientific and reasonable solutions for open-pit mine crushing.
Scientific Research Ability
We cooperate with China University of Mining and Technology,Taiyuan University of Technology and well-known domestic design institutes to develop new products and new technologies to meet the needs of iterative upgrading of products.
Production Ability
With quality as the core,EXCT has established a complete set of production quality management system to carefully create products that satisfy customers with rigorous, realistic and scientific professionalism.
Quality Management System
We regard product quality as the life of our enterprise. Therefore, we manufacture the main components and wearing parts with high-quality wear-resistant materials and advanced processing technology to ensure the equipment is durable.
Service System
We have a perfect after-sales service system,a strong service team,can provide customers with installation,commissioning,training,spare parts and other services.
Smart Mine
Combined with the Internet of Things,the establishment of a smart mine system can achieve remote control,remote diagnosis,remote maintenance and other services.
Close Global Cooperation
We focuses on the production and innovation of feeding,crushing, screening and conveying equipment for open pit mines, and we serve the overseas market with reliable quality products and perfect service system. Up to now, our products have been exported to more than 50 countries and regions, including Russia, Australia, Indonesia, Vietnam, Colombia, Thailand, Turkey, Pakistan, Guinea, Egypt, Chile, United States, Brazil, Malaysia, India, South Africa, Spain, Bulgaria, France, etc.
EXCT adheres to the service concept of win-win cooperation to create more value for customers , keep pace with the times, advocate for innovation, and provide higher quality products, more advanced technical support and faster global service.
Packing And Delivery
Mineral Sizer Delivery
Feeder Breaker Delivery
Apron Feeder Delivery
Banana Screen Delivery
Roller Screen Delivery
Inclined Screen Delivery
Linear Vibrating Screen Delivery
Belt Conveyor Delivery
Well-Known Domestic And Foreign Brand Parts
More and more Fortune 500 companies and large multinational companies use our products, and our products and solutions are also having a positive impact on many industries around the world.
Each of our equipment is scientifically selected, meticulously designed, high-precision manufactured , and equipped with high-quality components to ensure the high reliability of the equipment.
For the core component of the equipment, we always cooperate with well-known suppliers at home and abroad to select the best performance parts to ensure that the equipment can work normally under the worst conditions.
The use of global brand parts also makes it easy for customers to go to local agents for free replacement or maintenance when needed, saving time and cost.
Ready To Optimize Your Mining Operation?
Contact our technical engineer today for a free consultation and custom equipment proposal.
Hot Tags: conveyor apron, China conveyor apron suppliers, manufacturers, apron feeder in coal handling plant, Apron Feeders, Cement Apron Feeder, Industrial Apron Feeder, Limestone Apron Feeders, Metso Apron Feeders
