Bucket Elevator In Cement Plant

Bucket Elevator In Cement Plant is used for vertical conveying bulk, granular and powder and other loose materials. Because of its advanced technical performance, as well as the comprehensive advantages of economy and reliability, it has become the most popular equipment in improving the continuous conveying of bulk materials.

The bucket installed on the traction part circulates between the upper and lower wheel bodies to load the material from the lower part and lift it to the upper discharge port. Traction parts have belt type and chain type and other forms, suitable for conveying different kinds of block and powder materials.

Feature:

1. Adopt zero speed switch, emergency stop switch to ensure smooth operation of equipment

2. The buckets are mounted on the belt with a specially designed flat head screw, and rubber strips are put in between the buckets and also the belt.

3. The driving unit is equipped with a backstop, preventing material backflow when shut down in an emergency.

4. Excellent sealing structure, no material leakage, improve working condition.

5. Reasonable design, advanced production technology, ensure the safety and reliability of the equipment

Cases:

Details:

Belt Type Bucket Elevator details

Chain Type Bucket Elevator details

Manufacturing Process:

Robot Welding Table:

In order to improve the processing accuracy and welding strength of the hopper, the company introduced a robot welding table to realize the automatic welding of the hopper.

Package & Delivery:

Why Choose Us:

EXCT will arrange professional engineers to train the end-user operators so that the site operators have the daily operation and maintenance capabilities.

General Technical Parameter:

What are the causes of wire rope damage of bucket elevator:

Mechanical failure often occurs in the Bucket Elevator In Cement Plant lifting system, and accidents caused by wire rope damage or tension also occur from time to time, so it is necessary to analyze the causes of wire rope damage. Bucket elevator is suitable for low to high lifting, the supply of materials through the shaking table into the hopper after the machine automatically continuous operation upward transport. The transmission speed can be adjusted according to the transmission amount, and the lifting height can be selected as needed. The hopper is designed and manufactured by itself. The hoist has few requirements for the types and characteristics of materials. It can not only promote the general powdery and small granular materials, but also promote the materials with larger grinding ability, good sealing performance and less environmental pollution. The bucket elevator uses a series of hoppers uniformly fixedly connected to the endless traction member, and the continuous conveying machinery of vertical lifting materials. The bucket elevator uses a series of hoppers fixedly connected to the traction chain or tape to transport bulk materials upward in the vertical or near the vertical direction. Divided into ring chain, plate chain and belt three. It is suitable for lifting from low place to high place. After the material is put into the hopper through the shaking table, the machine will run automatically and continuously. In order to ensure the safe operation of wire rope and better grasp the damage law and prevention method of wire rope, the engineers of mechanical technology department analyzed the causes of wire rope damage according to the structure of this equipment, including:

Skip prevention device does not rebound in the pulley device 

(1) layout gap is too large, wire rope or rope prevention device diameter of more than 20% can not meet the rigid requirements, between the skipping rope, causing damage to the rope.

(2) When the diameter of the bottom groove of the inverted pulley, the cladding Angle and the groove wall wear close to or exceed the specified requirements, the corresponding extrusion pressure and bending stress of the wire rope will increase.

(3) The material properties of the pulley or roller cannot meet the requirements, which will also lead to the damage of the wire rope due to excessive extrusion stress.

(4) Winding device, reversing pulley, etc. Lubrication and premature wiring due to routine maintenance.

(5) During one installation, the wire rope is bent or twisted, the wire rope is not evenly arranged on the drum or measures are not taken during one climb.

(6) improper pulley or roller position, so that when the wire rope is wound into or out of the pulley and roller, its deflection Angle is large, that is, the center line of the wire rope and the plane clamp perpendicular to the pulley or roller axis are greater than 4°.

(7) the manufacturing defects of the pulley or winch drum, such as pores, cracks, and sand greatly damage the machine by causing the surface roughness of the bucket elevator rope.

(8) improper daily lubrication or improper lubricating oil selection.

(9) The direction of the main rope at the connection between the wire rope and the wedge is not correct; The screw buckle spacing is unreasonable, the number is small or the choice of wire rope does not match the wire rope; Improper measures when wire rope end is fixed; The rope head at the press plate connection is too short, no binding, and the bolts are too tight or too loose.

Why choose us?

• Our Bucket Elevators are designed to meet the demands of various industries and applications.
• Our company provides professional products and services for the global Bucket Elevator In Cement Plant industry to meet customer needs and achieve employee development. We are committed to improving the technical level, improving the management level, responsible for customers, responsible for suppliers, responsible for employees, and responsible for society.
• Our Bucket Elevators are tested to meet or exceed industry standards for reliability and durability.
• We will unswervingly follow the path of enterprise development with our characteristics and continue to implement the strategic transformation in depth.
• We offer a variety of shipping options to ensure our customers receive their Bucket Elevator products in a timely and cost-effective manner.
• The company adheres to the business philosophy of technological growth, survival in the market and development in competition, and improves product quality.
• If you are looking for a reliable source of Bucket Elevator products, we are your best choice.
• We adopt strict testing standards and quality control system to ensure that every link of the product, including raw materials, processing and circulation, is kept improving.
• Our Bucket Elevators are engineered to provide smooth and efficient operation, with minimal noise and vibration.
• Our Bucket Elevator In Cement Plant have many series, which are exported to domestic and foreign markets and are deeply loved by consumers.

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