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Our tubular cable conveyors adopt a low-speed and smooth transmission design. The material and the equipment have static or low-speed frictional contact, which not only reduces the material damage rate to an extremely low level, protecting the integrity of the particle shape, but also reduces the wear of the equipment itself and extends the service life of the entire machine. At the same time, it has explosion-proof and airtight design, and the fully enclosed transportation has no dust pollution.
Compared with the traditional screw conveyor, energy consumption can be saved by more than 30%. The horizontal transportation distance can reach 60m, and the vertical lifting height can reach 40m. It can meet the material transportation needs of large factories for long distances and across floors, significantly reducing operating costs, perfectly meeting the safety production and environmental protection requirements of the chemical and mineral industries. Even in flammable and explosive working conditions, it can also achieve safe material transportation.
Tubular Cable Conveyors Structure
Tubular Cable Conveyors Details
Tubular Cable Conveyors Chain Type Comparison
| Comparison Item | Steel Rope Type | Ring Chain Type | Plate Chain Type |
| Structural Design | Multi-strand steel rope with discs | Alloy steel round link chain with discs | Heavy-duty steel plate chain with links and pins |
| Flexibility | Very High | Very High | Low |
| Bending Capability | Small bending radius, excellent for multiple bends | Big bending radius, not suitable for multiple bends | Low flexibility, not suitable for tight bends |
| Layout | Suitable for complex layouts with multiple bends along the X, Y, and Z axes | Suited for straight or simple layouts | Ideal for straight or moderate bends |
| Conveying Distance | Medium | Long | Medium To Long |
| Chain Load Capacity Per Unit Length | Medium | High | High |
| Capacity | Medium capacity | Large Capacity | High |
| Impact Resistance | Medium | High | Very High |
| Wear Resistance | Medium | High | Very High |
| Suitable Materials | Powders, granules, mildly abrasive materials | Abrasive, high-density materials | Abrasive, heavy-duty materials, large bulk materials |
| Recommended Applications | Limited space, multiple bends, high flexibility required | Heavy-duty, long-distance, continuous operation |
Heavy-duty, high load capacity, long operational life |
Why Choose Tubular Cable Conveyors?
|
Comparison Item |
Tubular Cable Conveyors |
Screw Conveyor |
Pneumatic Conveying |
Bucket Elevator |
|
Sealing & Dust Control |
Fully enclosed system with minimal dust leakage; environmentally friendly |
Open trough, usually requires covers and dust collection systems |
Fully enclosed, but requires high-pressure air system |
Fully enclosed; good dust containment |
|
Material Integrity |
Excellent; gentle conveying, almost no degradation or segregation |
Shear and material damage likely |
High-velocity air causes separation and product degradation |
Good; gentle handling, though minor impact damage may occur |
|
Adaptability to Complex Routes |
High; supports horizontal, vertical, and multi-bend layouts |
Limited; not suitable for complex routing |
Flexible piping, but at very high energy cost |
Low; mainly for vertical or limited-bend layouts |
|
Energy Consumption |
Low; slow speed, low power, high efficiency |
Medium |
Very high |
High, especially for large lifting heights |
|
Maintenance & Service Life |
Simple maintenance, low wear, long service life |
Screw flights wear quickly and require frequent replacement |
High maintenance; filters and blowers require regular servicing |
Medium; chains or belts require periodic inspection |
|
Material Compatibility |
Powders, granules, light lumps, and blended materials; very wide application range |
Powders and granules; poor for sticky or caking materials |
Mainly dry powders; pressure control is complex |
Suitable for powders and granules, especially heavy bulk materials |
|
Installation Flexibility |
Very high; compact layout, space-saving |
Moderate |
Flexible, but requires extensive auxiliary equipment |
Limited; mainly vertical installation |
|
System Complexity / Initial Investment |
Low |
Low |
High (including compressors and separation systems) |
Medium |
|
Noise & Working Environment |
Low-noise operation, clean and quiet |
Medium noise |
High noise |
Medium noise, especially at high lifting speeds |
Tubular Cable Conveyors Applications
Tubular Cable Conveyors is used by almost any industry that needs to move materials gently and quickly.
Powdered Materials
Common materials: cement, lime, carbon black, fertilizers, pigments, dyes, paints, titanium dioxide, iron oxide, ceramic powder, silica gel powder, activated carbon, etc.
Features: During the transportation process of these materials by the pipe chain conveyor, they can achieve stable and continuous flow without causing wear to the equipment. The sealing performance of the pipe chain conveyor can effectively prevent dust from escaping, protecting the working environment and the health of the employees.
Granular Materials
Common materials: grains, sand, stones, ores, plastic particles (such as PVC, PP, PE, etc.), urea, ammonium chloride, ammonium bicarbonate, etc.
Features: The pipe chain conveyor can ensure that these granular materials do not break or get clogged during the conveying process, guaranteeing the conveying efficiency. At the same time, its stable conveying performance also helps to reduce energy consumption and operating costs.
Small Particle Materials
Common materials: coal, mineral fragments, solid pesticides, fish oil, etc.
Features: During the transportation process of these materials through the pipe chain conveyor, by appropriately adjusting the conveying speed and angle, it is ensured that the materials can flow smoothly within the pipeline. The flexibility and adaptability of the pipe chain conveyor enable it to handle block-shaped materials of different shapes and sizes.
Other Special Materials
Such as copper ore powder, coal powder, block phosphate, bauxite, clay powder, silica, dolomite powder, sawdust powder, glass fiber, etc.
Features: These materials may possess unique physical or chemical properties, such as being fragile, flammable, or explosive. The airtightness and stability of the pipe chain conveyor make it an ideal choice for transporting these special materials.
Food
Coffee
Iron Oxide
Fertilizer
Sludge Particles
Dyes
Unable To Find Your Product?
If your product is not listed here, please contact us to learn whether or not EXCT Tubular Drag Chain Conveyors are the right solution for your application.
Remember that you can also request a product test if necessary.
Tubular Cable Conveyors Packaging And Delivery
As a manufacturer of chain and disc conveyor, we take full responsibility for every step from custom design, production and manufacturing to loading and shipping. We can customize equipment of various specifications as per customer requirements and achieve concurrent and cross-regional distribution of multiple devices. Moreover, with our powerful production and logistics system, we ensure that customer orders can be delivered without any waiting time, fully meeting the customized needs of customers.
Tubular Cable Conveyors Site
Our chain and disc conveyor, with its outstanding adaptability and stability, has been deeply integrated into the production sites of numerous industries such as food, chemical, pesticide, ore, building materials, plastic, new energy, and environmental protection. It has become the core equipment for material transportation in various fields, fully meeting the material transportation needs of different industries.
Tubular Cable Conveyors Specifications
| Model | Power(kw) | Pipe Diameter | Capacity(m/h) |
| TCA-80 | 0.37 | DN80 | 0.3-5 |
| TCA-100 | 0.4-4 | DN100 | 0.45-8 |
| TCA-150 | 2-7.5 | DN150 | 3-19 |
| TCA-200 | 3-11 | DN200 | 5-40 |
| TCA-250 | 3-18.5 | DN250 | 15-60 |
* The above technical specifications are for reference only, we can also provide customized solutions according to customer requirements.
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Submit your requirements and talk with one of our technical engineer about your project.
About EXCT
EXCT is committed to open-pit mining (coal industry, oil shale, etc.) crushing and screening production system, EPC general contract construction and production and operation services, as well as large crushing equipment, screening equipment, conveying equipment, feeding equipment, environmental protection equipment and other special equipment research and development, manufacturing, sales and service as one of the modern high-tech enterprises.
We have more than 60 national patents and have received provincial and ministerial scientific achievement certifications. Our core products have attained performance metrics that meet leading international standards, earning multiple national and provincial technology awards.
We create value for global mining customers through advanced process technology, enhancing operational reliability, efficiency, and precision. Leveraging sophisticated equipment and deep industry knowledge, we innovate across material crushing, screening, conveying, dust removal, storage, and automation systems. Our service system offers one-stop professional support throughout the project lifecycle-from engineering consulting and scheme design to equipment production, installation, commissioning, spare parts supply, and operational support.
Aligned with evolving global economic trends, we are building an international presence focused on technological and service innovation. We cultivate versatile talent and experienced service teams to strengthen our competitiveness in the international market, delivering high-value solutions that support the advancement of national industries worldwide.
200,000
Area Cover(㎡)
1000+
Production & Testing Tools
3000+
Global Customer
60+
Existing Patent
Manufacturing Capacity
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.
Five-axis Gantry Machining-center
Vertical CNC Machining Center
Vertical Machining Center
Gantry Machining Center
CNC Boring And Milling Machining Center
Laser Cutting Machine
Laser Pipe Cutting Machine
Welding Robot Workstation
Trolley Resistance Furnace
Shot-blasting Machine
Our Main Products
1. Crushers & Screening Equipment: Mineral Sizer, Feeder Breaker, Banana Screen, Roller Screen, Inclined Screen, Vibrating Screen, Trommel Screen, Linear Vibrating Screen and Vibrating Feeder etc.
2. Belt Conveyor Equipment: Trough Belt Conveyor, Pipe Conveyor, Corrugated Sidewall Belt Conveyor, Suttle Conveyor and Portable Belt Conveyor etc.
3. Bulk Material Handling Equipment: Apron Feeder, Bucket Elevator, Z Bucket Elevator,Trough/Drag Chain Conveyor, Screw Conveyor and Pan Conveyor etc.
4. Spare Parts: Conveyor Roller/Idler, UHMW-PE Idler, Conveyor Pulley, Conveyor Cover, Belt Sway Switch and Vibrating Motor etc.
Mineral Sizer
Feeder Breaker
Apron Feeder
Banana Screen
Roller Screen
Inclined Screen
Belt Conveyor
Sidewall Belt Conveyor
Trommel Screen
Bucket Elevator
Drag Chain Conveyor
Vibrating Screen
Partial Certificate
EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
IS09001
IS014001
IS018001
CE
CE
Why Choose Us?
Henan Excellent machinery Co. LTD (EXCT) is committed to the open pit mine crushing and screening production system, EPC total contract construction and production and operation services. We produce large crushing, screening, conveying equipment for a variety of working conditions, with reliable quality products and perfect service system to actively develop overseas markets.
Engineering Ability
We have an experienced team of engineers who can provide customers with scientific and reasonable solutions for open-pit mine crushing.
Scientific Research Ability
We cooperate with China University of Mining and Technology,Taiyuan University of Technology and well-known domestic design institutes to develop new products and new technologies to meet the needs of iterative upgrading of products.
Production Ability
With quality as the core,EXCT has established a complete set of production quality management system to carefully create products that satisfy customers with rigorous, realistic and scientific professionalism.
Quality Management System
We regard product quality as the life of our enterprise. Therefore, we manufacture the main components and wearing parts with high-quality wear-resistant materials and advanced processing technology to ensure the equipment is durable.
Service System
We have a perfect after-sales service system,a strong service team,can provide customers with installation,commissioning,training,spare parts and other services.
Smart Mine
Combined with the Internet of Things,the establishment of a smart mine system can achieve remote control,remote diagnosis,remote maintenance and other services.
Close Global Cooperation
We focuses on the production and innovation of feeding,crushing, screening and conveying equipment for open pit mines, and we serve the overseas market with reliable quality products and perfect service system. Up to now, our products have been exported to more than 50 countries and regions, including Russia, Australia, Indonesia, Vietnam, Colombia, Thailand, Turkey, Pakistan, Guinea, Egypt, Chile, United States, Brazil, Malaysia, India, South Africa, Spain, Bulgaria, France, etc.
EXCT adheres to the service concept of win-win cooperation to create more value for customers , keep pace with the times, advocate for innovation, and provide higher quality products, more advanced technical support and faster global service.
Well-Known Domestic And Foreign Brand Parts
More and more Fortune 500 companies and large multinational companies use our products, and our products and solutions are also having a positive impact on many industries around the world.
Each of our equipment is scientifically selected, meticulously designed, high-precision manufactured , and equipped with high-quality components to ensure the high reliability of the equipment.
For the core component of the equipment, we always cooperate with well-known suppliers at home and abroad to select the best performance parts to ensure that the equipment can work normally under the worst conditions.
The use of global brand parts also makes it easy for customers to go to local agents for free replacement or maintenance when needed, saving time and cost.
Contact Us For Best Price
Contact our technical engineer today for a free consultation and custom equipment proposal.
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