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For special materials such as positive and negative electrode materials and graphite used in the new energy industry, the closed transportation of tubular disc conveyor can prevent the destruction of material properties. The wear-resistant pipes and customized disc designs can adapt to the special properties of the materials, ensuring a safe and stable transportation process.
Our tubular disc conveyor adopts a modular structure design. The chains and discs can be replaced easily. Only a regular inspection of the chain tension is required every 3-6 months. The maintenance work is simple, which can significantly reduce equipment downtime and ensure the continuous and efficient operation of the production line.
Tubular Disc Conveyor Structure
Tubular Disc Conveyor Details
Tubular Disc Conveyor Chain Type Comparison
| Comparison Item | Steel Rope Type | Ring Chain Type | Plate Chain Type |
| Structural Design | Multi-strand steel rope with discs | Alloy steel round link chain with discs | Heavy-duty steel plate chain with links and pins |
| Flexibility | Very high | Very high | Low |
| Bending Capability | Small bending radius, excellent for multiple bends | Big bending radius, not suitable for multiple bends | Low flexibility, not suitable for tight bends |
| Layout | Suitable for complex layouts with multiple bends along the X, Y, and Z axes | Suited for straight or simple layouts | Ideal for straight or moderate bends |
| Conveying Distance | Medium | Long | Medium to Long |
| Chain Load Capacity Per Unit Length | Medium | High | High |
| Capacity | Medium capacity | Large capacity | High |
| Impact Resistance | Medium | High | Very High |
| Wear Resistance | Medium | High | Very High |
| Suitable Materials | Powders, granules, mildly abrasive materials | Abrasive, high-density materials | Abrasive, heavy-duty materials, large bulk materials |
| Recommended Applications | Limited space, multiple bends, high flexibility required | Heavy-duty, long-distance, continuous operation |
Heavy-duty, high load capacity, long operational life |
Why Choose Tubular Disc Conveyor For New Energy Industry?
High-purity Raw Materials
We adopt a fully enclosed conveying system to prevent impurities from entering, safeguarding the purity of core raw materials such as ternary materials and graphite powder, and facilitating stable performance output of the battery.
Low-loss Protective Material
By adopting low-speed operation and gentle friction design, we significantly reduce the damage rate of materials such as lithium iron phosphate, thus maximizing the utilization rate of raw materials.
Explosion-proof Design
We have customized explosion-proof configurations to handle the transportation of flammable and explosive materials such as graphite powder, ensuring a solid safety barrier in the workshop.
Three-dimensional Layout
We can flexibly achieve horizontal, vertical and curved multi-directional transportation, which is suitable for compact production lines. Multi-level transfer does not require additional transfer equipment.
Corrosion-resistant And Wear-resistant
We use stainless steel combined with wear-resistant coating for custom components, which are resistant to corrosion and wear. This reduces maintenance frequency and helps you save long-term usage costs.
Low Energy Consumption And Quiet Operation
We adhere to low energy consumption operation and ultra-low noise output, which aligns with the concept of low-carbon energy for new energy sources and simultaneously optimizes the working environment of the workshop.
Tubular Disc Conveyor Applications
Tubular Disc Conveyor is used by almost any industry that needs to move materials gently and quickly.
Food Industry
Flour, wheat flour, grains, sugar, whole corn, soybean meal, milk powder, starch, food additives, salt, coffee, dried fruits, sesame seeds, peanuts, various snacks, potato chips, cocoa powder, hops, fish oil, trace elements
Chemical Industry (Including Fine Chemicals)
Pigments, dyes, resins, titanium dioxide, carbon black, coatings, activated carbon, silica gel powder, heavy calcium, light calcium, kaolin, bentonite, molecular sieves, iron oxide, ceramic powder, PVC resin powder, catalysts
Agriculture and Feed Industry
Urea, ammonium bicarbonate, ammonium chloride, solid pesticides, pesticide additives, baking soda powder, solid insecticides, feed raw materials, corn flour
Mining/Metallurgical Industry
Coal powder, ore powder, slag, copper concentrate powder, phosphate ore powder, alumina powder, tungsten powder, blocky phosphate, bauxite
New Energy Industry
Positive and negative electrode materials for lithium batteries, graphite
PE Pellets
Wood Chips
Iron Oxide
Coal Powder
Grains
Urea
Unable To Find Your Product?
If your product is not listed here, please contact us to learn whether or not EXCT Tubular Drag Chain Conveyors are the right solution for your application.
Remember that you can also request a product test if necessary.
Tubular Disc Conveyor Packaging And Delivery
As a manufacturer of chain and disc conveyor, we take full responsibility for every step from custom design, production and manufacturing to loading and shipping. We can customize equipment of various specifications as per customer requirements and achieve concurrent and cross-regional distribution of multiple devices. Moreover, with our powerful production and logistics system, we ensure that customer orders can be delivered without any waiting time, fully meeting the customized needs of customers.
Tubular Disc Conveyor Site
Our chain and disc conveyor, with its outstanding adaptability and stability, has been deeply integrated into the production sites of numerous industries such as food, chemical, pesticide, ore, building materials, plastic, new energy, and environmental protection. It has become the core equipment for material transportation in various fields, fully meeting the material transportation needs of different industries.
Tubular Disc Conveyor Specifications
| Model | Power(kw) | Pipe Diameter | Capacity(m/h) |
| TCA-80 | 0.37 | DN80 | 0.3-5 |
| TCA-100 | 0.4-4 | DN100 | 0.45-8 |
| TCA-150 | 2-7.5 | DN150 | 3-19 |
| TCA-200 | 3-11 | DN200 | 5-40 |
| TCA-250 | 3-18.5 | DN250 | 15-60 |
* The above technical specifications are for reference only, we can also provide customized solutions according to customer requirements.
Get The Most Suitable Product Solution And Quotation For Free!!!
Submit your requirements and talk with one of our technical engineer about your project.
About EXCT
EXCT is committed to open-pit mining (coal industry, oil shale, etc.) crushing and screening production system, EPC general contract construction and production and operation services, as well as large crushing equipment, screening equipment, conveying equipment, feeding equipment, environmental protection equipment and other special equipment research and development, manufacturing, sales and service as one of the modern high-tech enterprises.
We have more than 60 national patents and have received provincial and ministerial scientific achievement certifications. Our core products have attained performance metrics that meet leading international standards, earning multiple national and provincial technology awards.
We create value for global mining customers through advanced process technology, enhancing operational reliability, efficiency, and precision. Leveraging sophisticated equipment and deep industry knowledge, we innovate across material crushing, screening, conveying, dust removal, storage, and automation systems. Our service system offers one-stop professional support throughout the project lifecycle-from engineering consulting and scheme design to equipment production, installation, commissioning, spare parts supply, and operational support.
Aligned with evolving global economic trends, we are building an international presence focused on technological and service innovation. We cultivate versatile talent and experienced service teams to strengthen our competitiveness in the international market, delivering high-value solutions that support the advancement of national industries worldwide.
200,000
Area Cover(㎡)
1000+
Production & Testing Tools
3000+
Global Customer
60+
Existing Patent
Manufacturing Capacity
A high quality mechanical products, must have excellent tooling equipment. In order to ensure its accuracy and meet the needs of large orders. Henan Excellent Machinery Co.,Ltd owns 140 sets of professional equipment, including Five-axis Gantry Machining-center, CNC Boring And Milling Machining Center, Vertical Machining Center, Vertical CNC Machining Center, Gantry Machining Center, Laser Cutting Machine, Laser Pipe Cutting Machine, Welding Robot Workstation, Lengthen Lathe, CNC Horizontal Machining Center, etc. Advanced processing and manufacturing equipment including Environmental Spraying Room and Heat Trea equipment and ultra large Surface Heat Treatment.
Five-axis Gantry Machining-center
Vertical CNC Machining Center
Vertical Machining Center
Gantry Machining Center
CNC Boring And Milling Machining Center
Laser Cutting Machine
Laser Pipe Cutting Machine
Welding Robot Workstation
Trolley Resistance Furnace
Shot-blasting Machine
Our Main Products
1. Crushers & Screening Equipment: Mineral Sizer, Feeder Breaker, Banana Screen, Roller Screen, Inclined Screen, Vibrating Screen, Trommel Screen, Linear Vibrating Screen and Vibrating Feeder etc.
2. Belt Conveyor Equipment: Trough Belt Conveyor, Pipe Conveyor, Corrugated Sidewall Belt Conveyor, Suttle Conveyor and Portable Belt Conveyor etc.
3. Bulk Material Handling Equipment: Apron Feeder, Bucket Elevator, Z Bucket Elevator,Trough/Drag Chain Conveyor, Screw Conveyor and Pan Conveyor etc.
4. Spare Parts: Conveyor Roller/Idler, UHMW-PE Idler, Conveyor Pulley, Conveyor Cover, Belt Sway Switch and Vibrating Motor etc.
Mineral Sizer
Feeder Breaker
Apron Feeder
Banana Screen
Roller Screen
Inclined Screen
Belt Conveyor
Sidewall Belt Conveyor
Trommel Screen
Bucket Elevator
Drag Chain Conveyor
Vibrating Screen
Partial Certificate
EXCT has fully passed ISO9001-2008 international quality system certification, complete quality system make sure that from the product development and design, production, procurement and supply to sales and service process has been effective quality controlled.
IS09001
IS014001
IS018001
CE
CE
Why Choose Us?
Henan Excellent machinery Co. LTD (EXCT) is committed to the open pit mine crushing and screening production system, EPC total contract construction and production and operation services. We produce large crushing, screening, conveying equipment for a variety of working conditions, with reliable quality products and perfect service system to actively develop overseas markets.
Engineering Ability
We have an experienced team of engineers who can provide customers with scientific and reasonable solutions for open-pit mine crushing.
Scientific Research Ability
We cooperate with China University of Mining and Technology,Taiyuan University of Technology and well-known domestic design institutes to develop new products and new technologies to meet the needs of iterative upgrading of products.
Production Ability
With quality as the core,EXCT has established a complete set of production quality management system to carefully create products that satisfy customers with rigorous, realistic and scientific professionalism.
Quality Management System
We regard product quality as the life of our enterprise. Therefore, we manufacture the main components and wearing parts with high-quality wear-resistant materials and advanced processing technology to ensure the equipment is durable.
Service System
We have a perfect after-sales service system,a strong service team,can provide customers with installation,commissioning,training,spare parts and other services.
Smart Mine
Combined with the Internet of Things,the establishment of a smart mine system can achieve remote control,remote diagnosis,remote maintenance and other services.
Close Global Cooperation
We focuses on the production and innovation of feeding,crushing, screening and conveying equipment for open pit mines, and we serve the overseas market with reliable quality products and perfect service system. Up to now, our products have been exported to more than 50 countries and regions, including Russia, Australia, Indonesia, Vietnam, Colombia, Thailand, Turkey, Pakistan, Guinea, Egypt, Chile, United States, Brazil, Malaysia, India, South Africa, Spain, Bulgaria, France, etc.
EXCT adheres to the service concept of win-win cooperation to create more value for customers , keep pace with the times, advocate for innovation, and provide higher quality products, more advanced technical support and faster global service.
Well-Known Domestic And Foreign Brand Parts
More and more Fortune 500 companies and large multinational companies use our products, and our products and solutions are also having a positive impact on many industries around the world.
Each of our equipment is scientifically selected, meticulously designed, high-precision manufactured , and equipped with high-quality components to ensure the high reliability of the equipment.
For the core component of the equipment, we always cooperate with well-known suppliers at home and abroad to select the best performance parts to ensure that the equipment can work normally under the worst conditions.
The use of global brand parts also makes it easy for customers to go to local agents for free replacement or maintenance when needed, saving time and cost.
Contact Us For Best Price
Contact our technical engineer today for a free consultation and custom equipment proposal.
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